Vial Test Tube Antigen 1ml Aseptic Filling Machine

Auto Filling Machine Vial Filling Machine For Test Tube Antigen 1ml

1. Brief introduction

This filling machine was designed by our own company with automatic bottle unscrambler, peristaltic pump filling, cap arranging mechanism, automatic push-on capping mechanism, automatic weighing system(Optional) and vertical positioning labeling machine. This machine stable running speed is around 75 bottles/min. It is specially designed for 3ml test tube type vials.

2. Working process.

2.1. Automatic tube unscrambler.

Put the tubes into the automatic tube unscrambler and then tubes come to the inlet of filling machine automatically.

2.2. Automatic filling and push-on capping machine.

When bottles come to filling area, the machine will start filling and capping process automatically.( Optional: laminar flow cover above, ensuring totally aseptic environment.)

2.3. Vertical positioning labeling machine.

After weighing, the bottles will be transferred to star wheel of labeling machine. The labels on the label roll will be stripped and labeled on the bottles automatically. The bottles will be positioned and labeling, which ensures high labeling accuracy.

2.4. Automatic weighing and detecting system.(Optional)

After filling and capping, the bottles will be transferred to weighing system. The weight which excess the required amount will be detected, machine will stop working.

3. Technical features.

3.1.Automatic filling and push-on capping machine.

3.1.1. Features.

• This machine layout is smart and compact which also adopted humanized design in terms of operating habits.
• The operation interface is made of colorful LCD touch screen, and the whole machine system is controlled by PLC.
• Positioning filling mechanism ensures better filling accuracy.
• Precise CAM technology to take the cap for capping. The capping unit adopts servo technology to control the capping force. By changing the servo drive output parameters to change the rotate speed,ensures the force of the push-on cap is relatively constant. And the quantitative setting ,quantitative control are made to ensure that the cap is capped properly on the bottles.
• With the equipment operation monitoring function. The operation condition of the main parts of the machine has a dynamic display on the HMI, which makes the operation state of the machine clear at a glance, easy to operate and maintain. When the machine is in a state of alarm, in addition to the sound and light alarm, the dynamic display alarm position and cause can be displayed on the HMI.
• The whole line is made of intelligent control, the upstream and downstream stations running are with interlocking control function.
• Most parts are made of stainless steel SUS 304#, aluminum alloy material, etc. and the filling needle made of 316L material, in line with the pharmaceutical enterprises GMP requirements and other industry products packaging requirements.
• 100 purification laminar flow hood against GMP requirements (optional).

3.1.2. Parameters

3.1.3. Main configuration.

3.2. Labeling machine

3.2.1. Features.

• The Labeling system can be monitored through the colorful touch screen.
• Specially designed vertical positioning labeling model with labeling accuracy ±0.5mm.
• This Labeling machine is with muti-step speed control system. You can choose the Labeling speed by clicking the speed control function precisely and rapidly.
• The Labeling machine is with initial position setting function. However big the Labeling diameter is and whatever length the label might be. You can start setting the initial position on the touch screen or you can input the known parameter directly before running the machine.
• The Labeling machine adapts the Labeling delay function. The Labeling position could be adjusted slightly which makes the Labeling quality better.
• The Labeling machine adapts the counting function. The product qty could be calculated automatically and this can be seen on the human-computer interface.
• The Labeling machine adapts the Labeling qty setting function. You can pre-set the Labeling qty, then the machine stops running after this qty reaches.
• The Labeling rolling,pasting system could be adjusted up and down ,left and right. This is good for other dimension Labeling use.

• The machine is equipped with the operation monitoring function. The main process and machine running status can be shown on the LED touch screen which makes the operator well know the machine status and easy to operate and maintenance.
• The production line is intelligent controlled entirely. The earlier process and the later process could be controlled like a chain.
• Most components adopt the SUS 304 and aluminum alloy which conforms to the medical corporations GMP requirement and other Packaging requirement.

3.2.2. Parameters

3.2.3. Main configuration: