Product Details
Place of Origin: Qidong, Jiangsu
Brand Name: PERWIN
Certification: CE, ISO, GMP, UL, TUV, SGS
Model Number: PW-HWGX220
Payment & Shipping Terms
Minimum Order Quantity: 1
Price: Negotiable
Packaging Details: Export Standard Wooden Cases
Delivery Time: 60 working days
Payment Terms: TT
Supply Ability: 10pcs/month
Metering Method: |
Four-channel Longer DPOFLEXTM PFS Precision Peristaltic Pump; Filling 30µl~10ml; Accuracy Is ±0.5%; Each Channel Can Be Set And Adjusted Independently; 7-inch High-definition LCD Screen. (21 CFR Part 11 And EU Annex 11 Standards) |
Partial Bunging: |
If The Product Is To Be Freeze-dried, It Needs To Be Collected In Trays After Partial Bunging |
PLC: |
Schneider Or Siemens |
Filling Accuracy: |
±0.5% |
Laminar Flow Hood: |
Equipped With Two Sets Of Laminar Flow Hoods, Covering The Filling And Stoppering Area. If The Product Is A Sterile Product, A Set Of Laminar Flow Hoods (optional Function) Can Be Added To Cover The Partial Bunging Collection Station |
Capping Torque: |
Pre-set The Capping Torque On The Touch Screen (HMI), If The Torque Is Not Reached, The Servo Motor Will Automatically Tighten The Cap, When The Torque Is Reached Or Exceeded, The Servo Motor Will Automatically Stop Capping |
Labeling Machine: |
Vertical Round Vial Labeling Machine, Equipped With A 600mm Buffer Turntable, Which Can Change The Label Roll Without Stopping The Upstream Equipment |
Production Line Composition: |
Turntable With A Diameter Of 600mm → Double-station Filling And Stoppering Machine → Double-station Capping Machine → Labeling Machine (Optional) |
Metering Method: |
Four-channel Longer DPOFLEXTM PFS Precision Peristaltic Pump; Filling 30µl~10ml; Accuracy Is ±0.5%; Each Channel Can Be Set And Adjusted Independently; 7-inch High-definition LCD Screen. (21 CFR Part 11 And EU Annex 11 Standards) |
Partial Bunging: |
If The Product Is To Be Freeze-dried, It Needs To Be Collected In Trays After Partial Bunging |
PLC: |
Schneider Or Siemens |
Filling Accuracy: |
±0.5% |
Laminar Flow Hood: |
Equipped With Two Sets Of Laminar Flow Hoods, Covering The Filling And Stoppering Area. If The Product Is A Sterile Product, A Set Of Laminar Flow Hoods (optional Function) Can Be Added To Cover The Partial Bunging Collection Station |
Capping Torque: |
Pre-set The Capping Torque On The Touch Screen (HMI), If The Torque Is Not Reached, The Servo Motor Will Automatically Tighten The Cap, When The Torque Is Reached Or Exceeded, The Servo Motor Will Automatically Stop Capping |
Labeling Machine: |
Vertical Round Vial Labeling Machine, Equipped With A 600mm Buffer Turntable, Which Can Change The Label Roll Without Stopping The Upstream Equipment |
Production Line Composition: |
Turntable With A Diameter Of 600mm → Double-station Filling And Stoppering Machine → Double-station Capping Machine → Labeling Machine (Optional) |
One of the key features of the Vial Filling Line is its PLC system, which can be either Schneider or Siemens. This system ensures precise and accurate filling of vials, making it a reliable choice for pharmaceutical manufacturing.
The Vial Filling Line also features a double station stoppering system. A mechanical arm sucks the rubber stoppers of the two channels respectively with negative pressure and swings 90° to press them on the bottle mouth. This system allows for both partial and full stoppering process requirements to be completed as required.
In addition, the Vial Filling Line can perform both partial and full bunging, depending on the product requirements. If the product is to be freeze-dried, it needs to be collected in trays after partial bunging. After filling and stoppering, it directly enters the capping machine for capping.
The Vial Filling Line is equipped with high-quality pneumatic components, which can be either Festo or SMC. These components ensure that the machine operates smoothly and efficiently, reducing downtime and maintenance costs.
Overall, the Vial Filling Line is an excellent choice for pharmaceutical and biotech companies looking for an efficient and reliable automated vial filler. Its advanced features and high-quality components make it a top choice for those looking to improve their manufacturing processes.
Product Keywords: Vial Bottling Equipment, Vial Filling Production Line, Vial Filling Production Line
Vial volume: | 5ml And 10ml Glass Vials(filling From 0.5ml To 10ml) |
Main motor: | ABB |
Output: | 60~80bpm |
Printer: | Thermal Transfer Printer; Zebra; ZE500-4-3 300dpi |
Capping unit: | In Order To Ensure The Quality Of Capping: This Unit Consists Of Two Parts: Pre-capping And Capping; Double-station Pre-capping: The Mechanical Arms Automatically Pick Up The Two Bottle Caps Sorted By The Vibrating Plate And Puts Them On The Bottle Mouths Of The Two Bottles Corresponding To The Star Wheel Station And Screw The Bottle Caps Onto The Bottle Mouths; Double-station Screw Cap: Tighten The Cap Of The Pre-screwed Bottles |
Compressed air: | 0.4~0.7Mpa |
Filling method: | Positioning Filling; In Order To Meet The Production Capacity, The 10ml Specification Product Is Filled Twice, 5ml Each Time, Each Time Is Filled By An Independent Peristaltic Pump |
Vial loading method: | 600mm Turntable |
HMI: | Schneider Or Siemens |
Filling nozzle lifting: | The Cam Mechanism Controls The Lifting Of The Filling Nozzle To Prevent Liquid Splashing |
Vial Bottling Equipment, Automated Vial Filler, Vial Filling Line Assembly
The PERWIN PW-HWGX220 Vial Filling Line Assembly is a perfect solution for filling, capping, and labeling vials. It is manufactured in Qidong, Jiangsu and it is certified with CE, ISO, GMP, UL, TUV, and SGS. The Vial Filling Line can be used in various industries such as pharmaceutical, biotech, and healthcare. The minimum order quantity for this product is 1, and the price is negotiable.
The Vial Filling Line can fill 60~80 vials per minute which makes it suitable for high production capacity. The filling method used is Positioning Filling which ensures accurate and consistent filling of the vials. The 10ml specification product is filled twice, 5ml each time, each time is filled by an independent peristaltic pump.
The Vial Capping Machine is equipped with a pre-set capping torque on the touch screen (HMI). If the torque is not reached, the servo motor will automatically tighten the cap. When the torque is reached or exceeded, the servo motor will automatically stop capping. This ensures that each vial is properly capped and sealed.
The Vial Filling System includes a Vertical Round Vial Labeling Machine that is equipped with a 600mm buffer turntable. The labeling machine can change the label roll without stopping the upstream equipment. The printer used is a Thermal Transfer Printer, specifically the Zebra ZE500-4-3 with a 300dpi resolution. This labeling system ensures that each vial is accurately labeled with all the necessary information.
The Vial Filling Line is delivered in export standard wooden cases and the delivery time is approximately 60 working days. The payment terms are TT and the supply ability is 10pcs/month.
The Vial Filling Line product technical support and services include:
Our team of experienced engineers and technicians are available to provide timely and comprehensive support to ensure optimal performance and productivity of your Vial Filling Line.