Automatic Filling And Crimping Machine

Automatic Filling And Crimping Machine

Product Details:

Place of Origin: Jiangsu, China
Brand Name: PERWIN
Certification: CE, SGS, TUV, ISO9001
Model Number: PW-HGX

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Packaging Details: Standard export woodern cases
Delivery Time: 60~90 working days
Payment Terms: T/T, L/C
Supply Ability: 5 sets/months
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Detail Information

Production Name: Automatic Filling And Crimping Machine 10ml To 30ml Filling Volume(range): 10~30ml
Filling Method: Peristaltic Pump Filling Accuracy: ±1~2%
Capacity: 15~20 Bottles Per Minute Power Supply: 380V 50Hz(can Be Customized)
Power: 3KW Compressed Air: 0.4~0.7Mpa 25~35L/min
High Light:

aseptic vial filling

,

syrup filling machine

Product Description

 

Automatic Filling And Crimping Machine 10ml To 30ml TUV Certification

 

1. Brief introduction.

  • This filling production line was designed by our own company with bottle feeding platform, peristaltic pump filling, plug and cap sorting vibratory disk, automatic plugging and crimpping mechanism. This filling line stable running speed is 15~20 bottles/min. It is specially designed for 10~30ml vial bottle.

 

 

2. Technical features.

 

2.1. Filling plugging and capping machine

 

2.1.1. Features.

  • This machine layout is smart and compact which also adopted humanized design in terms of operating habits.
  • The operation interface is made of colorful LCD touch screen, and the whole machine system is controlled by PLC.
  • Precise CAM technology to take the cap for capping. The capping unit adopts servo technology to control the capping force. By changing the servo drive output parameters to change the rotate speed,ensures the torque of the screw cap is relatively constant. And the quantitative setting ,quantitative control are made to ensure that the cap is screwed properly on the bottles, and the torque of the cap is reliable and stable.
  • With the equipment operation monitoring function. The operation condition of the main parts of the machine has a dynamic display on the HMI, which makes the operation state of the machine clear at a glance, easy to operate and maintain. When the machine is in a state of alarm, in addition to the sound and light alarm, the dynamic display alarm position and cause can be displayed on the HMI.
  • The whole line is made of intelligent control, the upstream and downstream stations running are with interlocking control function.
  • Most parts are made of stainless steel SUS 304#, aluminum alloy material, etc. and the filling needle made of 316L material(can be plastic if customer need), in line with the pharmaceutical enterprises GMP requirements and other industry products packaging requirements.
  • 100 purification laminar flow hood against GMP requirements (This is for your optional).

 

2.1.2. Parameters

Item Model and Specification
Model PW-HGX211
Filling volume(range) 5ml(5~30ml)
Filling Method Linear type peristaltic pump.
Filling Accuracy ±0.5~1%
Capacity 15~20 bottles per minute
Power Supply 380V 50Hz(can be customized)
Power 3KW
Compressed Air 0.4~0.7Mpa 25~35L/min

 

2.1.3. Main configuration:

Items Brand From
PLC Siemens Germany
Touch screen Fuji Japan
VFD Mitsubishi Japan
Photoelectric sensor OMRON and SICK Japan and Germany
Pneumatic components SMC Japan
Main motor ABB Swiss
Other motors Domestic China

 

2.2. Labeling machine.

PW-T501 (third generation) Labeling Machine adopts the international top high-speed servo Labeling technology, Labeling system, locating system,brushing system, control system,conveyor system as the perfect combination. This makes Perwin Labeling technology more precise and more stable.

 

2.2.1. Features.

  • The Labeling system can be monitored through the colorful touch screen.
  • This Labeling machine is with muti-step speed control system. You can choose the Labeling speed by clicking the speed control function precisely and rapidly.
  • The Labeling machine is with initial position setting function. However big the Labeling diameter is and whatever length the label might be. You can start setting the initial position on the touch screen or you can input the known parameter directly before running the machine.
  • The Labeling machine adapts the Labeling delay function. The Labeling position could be adjusted slightly which makes the Labeling quality better.
  • The Labeling machine adapts the counting function. The product qty could be calculated automatically and this can be seen on the human-computer interface.
  • The Labeling machine adapts the Labeling qty setting function. You can pre-set the Labeling qty, then the machine stops running after this qty reaches.
  • The Labeling rolling,pasting system could be adjusted up and down ,left and right. This is good for other dimension Labeling use.
  • The machine is equipped with the operation monitoring function. The main process and machine running status can be shown on the LED touch screen which makes the operator well know the machine status and easy to operate and maintenanc
  • The production line is intelligent controlled entirely. The earlier process and the later process could be controlled like a chain.
  • Most components adopt the SUS 304 and aluminum alloy which conforms to the medical corporations GMP requirement and other Packaging requirement.

2.2.2. Parameters

Model PW-WT501
Labeling Appliance 15ml round bottle
Speed Above 80 bottles/min
Accuracy ±0.5mm
Label roll outer diameter ≤375mm
Label roll inner diameter 76mm
Label Length 10~200mm

Label distance

≥3 mm
Power 220V 50Hz(Can be customized)
Rate

1 KW

Air Pressure

0.4~0.7Mpa

Note

Upper parameters are just for reference

 

2.2.3. Main configuration:

Item Brand Origin
PLC Siemens Germany
Touch screen FUJI Japan
Server motor Panasonic Japan
VFD Mitsubishi Japan
Pneumatic components SMC Japan
Bottle detecting sensor OMRON Japan
Label detecting sensor Leuze Germany

 

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