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Vial Filling and Stoppering Line with ABB Main Motor
Product Details:
| Place of Origin: | Qidong, Jiangsu |
| Brand Name: | PERWIN |
| Certification: | CE, ISO, GMP, UL, TUV, SGS |
| Model Number: | PW-HWGX220 |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 |
|---|---|
| Price: | Negotiable |
| Packaging Details: | Export Standard Wooden Cases |
| Delivery Time: | 60 working days |
| Payment Terms: | TT |
| Supply Ability: | 10pcs/month |
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Detail Information |
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| Full Bunging: | After Filling And Stoppering, It Directly Enters The Capping Machine For Capping | Main Motor: | ABB |
|---|---|---|---|
| Vial Volume: | 5ml And 10ml Glass Vials(filling From 0.5ml To 10ml) | Filling Method: | Positioning Filling; In Order To Meet The Production Capacity, The 10ml Specification Product Is Filled Twice, 5ml Each Time, Each Time Is Filled By An Independent Peristaltic Pump |
| Filling Accuracy: | ±0.5% | Compressed Air: | 0.4～0.7Mpa |
| Double Station Stoppering: | The Mechanical Arm Sucks The Rubber Stoppers Of The Two Channels Respectively With Negative Pressure And Swings 90° To Press Them On The Bottle Mouth. Partial Stoppering And Full Stoppering Process Requirements Can Be Completed As Required | Metering Method: | Four-channel Longer DPOFLEXTM PFS Precision Peristaltic Pump; Filling 30µl~10ml; Accuracy Is ±0.5%; Each Channel Can Be Set And Adjusted Independently; 7-inch High-definition LCD Screen. (21 CFR Part 11 And EU Annex 11 Standards) |
| High Light: | ABB Main Motor Vial Filling Line,Vial Filling and Stoppering Line,Vial Filling Line |
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Product Description
Product Description:
The Vial Filling Line Assembly is equipped with an advanced technology which ensures precise filling and stoppering of the vials. The filling process is carried out through the 600mm Turntable. This Vial Loading Method helps in the smooth and continuous flow of vials and makes the process hassle-free. Once the vials are filled and stoppered, they are directly transferred to the Vial Capping Machine, which ensures a perfect seal on the vial.
The Capping Torque is pre-set on the Touch Screen (HMI) of the Vial Filling Line. If the torque is not reached, the Servo Motor will automatically tighten the cap. When the torque is reached or exceeded, the Servo Motor will automatically stop capping. This feature not only ensures a perfect seal but also eliminates the chances of over-capping, which might damage the vials.
Another key feature of the Vial Filling Line is the use of Festo or SMC Pneumatic Components, ensuring the durability and longevity of the machine. It also proves to be cost-effective in the long run as it requires minimal maintenance.
The Full Bunging feature of the Vial Filling Line Assembly makes it possible to cap both the aluminum and plastic caps. It ensures that the caps are tightly sealed and there is no leakage of the product. The Vial Filling Line is the perfect solution for all your pharmaceutical production needs.
Features:
- Product Name: Vial Filling Line
- Vial Sealing Machine:
- Capping unit: In Order To Ensure The Quality Of Capping: This Unit Consists Of Two Parts: Pre-capping And Capping;
- Double-station Pre-capping: The Mechanical Arms Automatically Pick Up The Two Bottle Caps Sorted By The Vibrating Plate And Puts Them On The Bottle Mouths Of The Two Bottles Corresponding To The Star Wheel Station And Screw The Bottle Caps Onto The Bottle Mouths;
- Double-station Screw Cap: Tighten The Cap Of The Pre-screwed Bottles
- Vial Bottling Equipment:
- Pneumatic components: Festo Or SMC
- Laminar flow hood: Equipped With Two Sets Of Laminar Flow Hoods, Covering The Filling And Stoppering Area. If The Product Is A Sterile Product, A Set Of Laminar Flow Hoods (optional Function) Can Be Added To Cover The Partial Bunging Collection Station
- PLC: Schneider Or Siemens
- Labeling machine: Vertical Round Vial Labeling Machine, Equipped With A 600mm Buffer Turntable, Which Can Change The Label Roll Without Stopping The Upstream Equipment
Technical Parameters:
| Technical Parameters | Description |
|---|---|
| Product Name | Automated Vial Filler |
| Production Line Composition | Turntable With A Diameter Of 600mm → Double-station Filling And Stoppering Machine → Double-station Capping Machine → Labeling Machine (Optional) |
| Security | The Main Body Of The Filling And Capping Machine Is Equipped With 304 Stainless Steel Frame And Tempered Glass. Alarm Information, Door Open Shutdown; Emergency Stop Device, Etc |
| Metering Method | Four-channel Longer DPOFLEXTM PFS Precision Peristaltic Pump; Filling 30µl~10ml; Accuracy Is ±0.5%; Each Channel Can Be Set And Adjusted Independently; 7-inch High-definition LCD Screen. (21 CFR Part 11 And EU Annex 11 Standards) |
| Online Detect | Leaked Filling, Detection And Rejection Of Bottles With No Bungs |
| Filling Range | 0.5ml~10ml |
| Capping Unit | In Order To Ensure The Quality Of Capping: This Unit Consists Of Two Parts: Pre-capping And Capping; Double-station Pre-capping: The Mechanical Arms Automatically Pick Up The Two Bottle Caps Sorted By The Vibrating Plate And Puts Them On The Bottle Mouths Of The Two Bottles Corresponding To The Star Wheel Station And Screw The Bottle Caps Onto The Bottle Mouths; Double-station Screw Cap: Tighten The Cap Of The Pre-screwed Bottles |
| Filling Method | Positioning Filling; In Order To Meet The Production Capacity, The 10ml Specification Product Is Filled Twice, 5ml Each Time, Each Time Is Filled By An Independent Peristaltic Pump |
| Laminar Flow Hood | Equipped With Two Sets Of Laminar Flow Hoods, Covering The Filling And Stoppering Area. If The Product Is A Sterile Product, A Set Of Laminar Flow Hoods (optional Function) Can Be Added To Cover The Partial Bunging Collection Station |
| Filling Accuracy | ±0.5% |
| Working Process | Vial Loading On 600mm Turntable→Double-station Argon Filling Twice And Liquid Filling (10ml Product, Filled In Two Times)→Double-station Automatic Stoppering + Detection And Rejection Station (leaky Filling, No Stopper)→(half Stoppering Collection Station)→(products Which Were Frozen Drying Were Loaded On A 600mm Turntable) → Double-station Capping Machine (pre-screwing Cap + Capping) → (customer Option: 600mm Labeling Buffer Turntable + Small Round Vial Vertical Labeling Machine) |
| Product Name | Vial Filling Production Line |
| Product Name | Vial Filling Machine |
Applications:
The Vial Filling Line is suitable for a variety of product application occasions and scenarios. It is especially useful for pharmaceutical companies, laboratories, and research institutions that need to fill and package liquid medications, vaccines, and other pharmaceutical products. The Vial Filling System is equipped with a PLC from Schneider or Siemens, ensuring that the filling process is precise and efficient, with an output of 60~80bpm.
The Vial Filling System uses a Cam Mechanism to control the lifting of the filling nozzle, preventing liquid splashing and ensuring that the filling process is accurate and hygienic. The Full Bunging feature of this machine enables it to fill, stopper, and cap vials in a single process, streamlining the production process and improving efficiency. The Vial Capping Machine can be added to the line to ensure that the vials are securely sealed, while the Vial Labeling System can be used to label the vials and provide important information such as dosage and expiration date.
The Vial Filling System is easy to operate, with a user-friendly interface and a 600mm Turntable for vial loading. With a supply ability of 10pcs/month, this product is a reliable and cost-effective solution for your vial filling needs. Payment terms for this product are TT. Invest in the PERWIN PW-HWGX220 Vial Filling Line today and take your production to the next level.
Support and Services:
The Vial Filling Line product technical support and services include:
- Installation, commissioning, and training
- 24/7 remote technical support
- On-site technical support and troubleshooting
- Preventive maintenance contracts
- Calibration and qualification services
- Spare parts and consumables
Our team of experts is dedicated to providing top-notch technical support and services to ensure the optimal performance and reliability of your Vial Filling Line product.
FAQ:
Q: What is the brand name of the Vial Filling Line?
A: The brand name of the Vial Filling Line is PERWIN.
Q: What is the model number of the Vial Filling Line?
A: The model number of the Vial Filling Line is PW-HWGX220.
Q: Where is the Vial Filling Line manufactured?
A: The Vial Filling Line is manufactured in Qidong, Jiangsu.
Q: What certifications does the Vial Filling Line have?
A: The Vial Filling Line has CE, ISO, GMP, UL, TUV, SGS certifications.
Q: What is the minimum order quantity for the Vial Filling Line?
A: The minimum order quantity for the Vial Filling Line is 1.
Q: What is the price of the Vial Filling Line?
A: The price of the Vial Filling Line is negotiable.
Q: What are the packaging details for the Vial Filling Line?
A: The packaging details for the Vial Filling Line are export standard wooden cases.
Q: What is the delivery time for the Vial Filling Line?
A: The delivery time for the Vial Filling Line is 60 working days.
Q: What are the payment terms for the Vial Filling Line?
A: The payment terms for the Vial Filling Line are TT.
Q: What is the supply ability for the Vial Filling Line?
A: The supply ability for the Vial Filling Line is 10pcs/month.
