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5-10ml Automatic Vial Filling Line PLC Schneider Cap Sealing 0.5% Accuracy
Product Details:
| Place of Origin: | Qidong, Jiangsu |
| Brand Name: | PERWIN |
| Certification: | CE, ISO, GMP, UL, TUV, SGS |
| Model Number: | PW-HWGX220 |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 |
|---|---|
| Price: | Negotiable |
| Packaging Details: | Export Standard Wooden Cases |
| Delivery Time: | 60 working days |
| Payment Terms: | TT |
| Supply Ability: | 10pcs/month |
|
Detail Information |
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| HMI: | Schneider Or Siemens | Vial Loading Method: | 600mm Turntable |
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| Capping Torque: | Pre-set The Capping Torque On The Touch Screen (HMI), If The Torque Is Not Reached, The Servo Motor Will Automatically Tighten The Cap, When The Torque Is Reached Or Exceeded, The Servo Motor Will Automatically Stop Capping | Filling Range: | 0.5ml~10ml |
| Vial Volume: | 5ml And 10ml Glass Vials(filling From 0.5ml To 10ml) | Compressed Air: | 0.4～0.7Mpa |
| Online Detect: | Leaked Filling, Detection And Rejection Of Bottles With No Bungs | Full Bunging: | After Filling And Stoppering, It Directly Enters The Capping Machine For Capping |
| High Light: | PLC Schneider Vial Filling Line,Automatic Vial Filling Line,0.5% Accuracy Vial Filling Line |
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Product Description
Product Description:
The Vial Filling Line is equipped with a PLC system from Schneider or Siemens, which ensures accurate and reliable performance. The filling accuracy of the machine is ±0.5%, which ensures that the product is filled precisely and consistently every time. This makes it an ideal solution for filling a wide range of products, including liquids, suspensions, and viscous materials.
The capping unit of the Vial Filling Line is designed to ensure the quality of capping. It consists of two parts: pre-capping and capping. The pre-capping unit features a double-station system, where mechanical arms automatically pick up the two bottle caps sorted by the vibrating plate and put them on the bottle mouths of the two bottles corresponding to the star wheel station and screw the bottle caps onto the bottle mouths. The double-station screw cap unit tightens the cap of the pre-screwed bottles, providing a secure and reliable seal.
The production line composition of the Vial Filling Line includes a turntable with a diameter of 600mm, a double-station filling and stoppering machine, a double-station capping machine, and an optional labeling machine. This configuration provides a complete solution for filling, stoppering, capping, and labeling vials. The turntable is designed to feed the vials into the filling station, and the double-station filling and stoppering machine fills the vials with the desired product and inserts the stopper. The double-station capping machine then secures the cap onto the vial, and the optional labeling machine can apply labels to the vials for easy identification.
The Vial Filling Line has a filling range of 0.5ml~10ml, making it suitable for a wide range of products. It is easy to operate and maintain, making it an excellent choice for small to medium-sized production runs. The Vial Filling Line is ideal for use in pharmaceutical companies, biotech labs, and other industries that require precision and accuracy in the filling and capping of vials.
If you need a reliable and efficient solution for filling and capping vials, the Vial Filling Line is the perfect choice. With its high-quality construction, precision filling accuracy, and reliable capping unit, it is the ideal solution for your vial filling production line. Contact us today to learn more about our Vial Filling Machine, Vial Filling Production Line, and Vial Labeling System.
Features:
- Product Name: Vial Filling Line
- Main motor: ABB
- Filling range: 0.5ml~10ml
- Pneumatic components: Festo Or SMC
- Double station stoppering: The Mechanical Arm Sucks The Rubber Stoppers Of The Two Channels Respectively With Negative Pressure And Swings 90° To Press Them On The Bottle Mouth. Partial Stoppering And Full Stoppering Process Requirements Can Be Completed As Required
- Full bunging : After Filling And Stoppering, It Directly Enters The Capping Machine For Capping
The Vial Filling Line Assembly includes:
- Vial Filling Machine
- Vial Sealing Machine
Technical Parameters:
| Technical Parameter | Description |
|---|---|
| Vial Filling Production Line | A complete production line for filling and bottling vials |
| Vial Bottling Equipment | Equipment used for filling and bottling vials |
| Filling method | Positioning Filling, 10ml product filled twice, 5ml each time, with independent peristaltic pumps |
| Capping unit | Double-station pre-capping and capping unit for ensuring quality capping |
| Labeling machine | Vertical Round Vial Labeling Machine with 600mm buffer turntable, label roll can be changed without stopping the upstream equipment (optional) |
| PLC | Schneider or Siemens |
| Printer | Thermal Transfer Printer, Zebra, ZE500-4-3 300dpi |
| Output | 60~80bpm |
| Pneumatic components | Festo or SMC |
| Production line composition | Turntable with a diameter of 600mm → Double-station Filling and Stoppering Machine → Double-station Capping Machine → Labeling Machine (optional) |
| Security | Main body made of 304 stainless steel frame and tempered glass, equipped with alarm information, door open shutdown, and emergency stop device |
| Filling range | 0.5ml~10ml |
Applications:
The PERWIN PW-HWGX220 automated vial filler is a versatile vial packaging line that is suitable for a wide range of applications. It is ideal for filling, stoppering, and capping vials in the pharmaceutical, biotech, and cosmetic industries. The vial filling system is suitable for filling vials ranging from 30µl to 10ml, and the metering method is achieved through the use of a four-channel Longer DPOFLEXTM PFS precision peristaltic pump. The accuracy of the filling process is ±0.5%, and each channel can be set and adjusted independently, ensuring precise and consistent filling results. The system is also equipped with a 7-inch high-definition LCD screen, which allows for easy monitoring and control of the filling process. It meets 21 CFR Part 11 and EU Annex 11 standards.
The full bunging feature of the vial filling system ensures that after filling and stoppering, the vials are immediately capped using the capping machine. The capping unit of the system consists of two parts: pre-capping and capping. The double-station pre-capping feature allows the mechanical arms to automatically pick up the two bottle caps sorted by the vibrating plate and put them on the bottle mouths of the two bottles corresponding to the star wheel station. The double-station screw cap feature then tightens the cap of the pre-screwed bottles, ensuring the quality of capping.
The vial filling system is equipped with a thermal transfer printer (Zebra, ZE500-4-3, 300dpi) that allows for easy printing of batch numbers, expiry dates, and other important information. The system also comes with two sets of laminar flow hoods, which cover the filling and stoppering area. If the product is a sterile product, a set of laminar flow hoods (optional function) can be added to cover the partial bunging collection station.
The PERWIN PW-HWGX220 vial filling system is manufactured in Qidong, Jiangsu, and comes with several certifications, including CE, ISO, GMP, UL, TUV, and SGS. The minimum order quantity is 1, and the price is negotiable. The system is packaged in export standard wooden cases and has a delivery time of 60 working days. The payment terms are TT, and the supply ability is 10pcs/month.
Support and Services:
The Vial Filling Line product offers comprehensive technical support and services to ensure optimal performance and efficiency. Our team of experienced technicians and engineers are available to provide installation, training, and maintenance services to ensure proper operation and minimize downtime.
We offer remote technical support and troubleshooting services to quickly address any issues that may arise. Additionally, we provide on-site technical support and repair services to ensure prompt resolution of any equipment issues.
Our product also includes regular software updates and upgrades to ensure the latest features and functionalities are available to our customers. We offer training services to ensure proper use and maintenance of the equipment as well as operator training to ensure safe and efficient operation.
FAQ:
Q: What is the brand name of the vial filling line?
A: The brand name is PERWIN.
Q: What is the model number of the vial filling line?
A: The model number is PW-HWGX220.
Q: Where is the vial filling line manufactured?
A: The vial filling line is manufactured in Qidong, Jiangsu.
Q: What certifications does the vial filling line have?
A: The vial filling line is certified by CE, ISO, GMP, UL, TUV, and SGS.
Q: What is the minimum order quantity for the vial filling line?
A: The minimum order quantity is 1.
Q: Is the price negotiable?
A: Yes, the price is negotiable.
Q: What are the packaging details for the vial filling line?
A: The vial filling line is packaged in export standard wooden cases.
Q: What is the delivery time for the vial filling line?
A: The delivery time is 60 working days.
Q: What are the payment terms for the vial filling line?
A: The payment terms are TT.
Q: What is the supply ability of the vial filling line?
A: The supply ability is 10pcs/month.
