Petri Dish Filling Machine with LONGER Pump Head Stepper Motor PERWIN Control System Heat Preservation Filling Needles and 6 Lanes Dish Rack Monitoring

Product Description:

The Petri Dish Filling Machine is an advanced and highly efficient piece of equipment designed to streamline the process of filling petri dishes in laboratory and industrial settings. This Petri Dish Filling System integrates multiple sophisticated features to ensure precision, speed, and reliability throughout the entire filling and packaging process. Equipped with a robust power supply of 380V 50Hz, the machine is capable of handling high-volume production demands while maintaining consistent performance.

One of the standout features of this Petri Dish Filling Machine is its incorporation of 8 groups of FFU (Fan Filter Units). These FFUs cover the entire process from loading the dish rack to closing the lid, ensuring a clean and sterile working environment. This clean airflow system significantly reduces contamination risks, which is critical when working with sensitive biological media. The FFU setup also enhances the overall efficiency of the filling process by maintaining optimal conditions throughout.

In terms of packaging integration, the Petri Dish Filling System is designed to work seamlessly with a labeling machine that connects directly to the packaging machine. This allows labels to be placed accurately on the sides of 2×5 media packages that have already been packaged. The labeling machine can be optionally equipped with a print-and-stick thermal transfer printer, enabling on-demand printing of labels with vital information such as batch numbers, production dates, and other essential identifiers. This flexibility improves traceability and compliance with regulatory standards.

Thermal preservation is another critical aspect of the Petri Dish Filling Machine, with the filling needles configured to maintain heat during operation. This standard configuration ensures that the media being dispensed remains at the correct temperature, preventing premature solidification or degradation. As a result, the filling process is smoother, and the quality of the media inside the petri dishes is preserved. This feature is particularly important for media that require precise temperature control to maintain their properties.

The unpacking process is also thoughtfully designed for convenience and hygiene. Unpackaging occurs under the FFU of dish loading, ensuring that petri dishes are handled in a clean environment right from the start. This setup minimizes contamination and maintains the integrity of the media throughout the entire filling and packaging workflow. By integrating unpacking under the FFU, the system supports a streamlined and contamination-free production line.

Overall, the Petri Dish Filling Machine offers a comprehensive solution for laboratories and manufacturers involved in the production of petri dishes. Its combination of cleanroom technology, precise filling mechanisms, and integrated labeling capabilities makes it an indispensable tool for efficient and high-quality media preparation. The Petri Dish Filling System not only enhances productivity but also ensures that the final product meets stringent quality and safety standards.

In summary, the Petri Dish Filling Machine stands out due to its powerful 380V 50Hz power supply, advanced 8-group FFU coverage, heat-preserved filling needles, and seamless integration with labeling and packaging machines. These features collectively contribute to a highly efficient, hygienic, and reliable petri dish filling process. Whether you are upgrading your current setup or establishing a new production line, this system provides the technological edge needed to meet modern laboratory and industrial requirements.

Features:

• Product Name: Petri Dish Filling Machine
• Connect with automatic packing machine: After stacking the dishes, they are transported through the conveyor belt to the connection station with the packaging machine. The XYZ robot arm automatically pushes the 2×5 dishes to the conveyor belt of the inner bag packaging machine in sequence.
• Unpack package: Operates under FFU of dish loading for a clean and efficient unpacking process.
• Manual light inspection: After the capped dishes come out of the cooling conveyor belt, they pass through the coding station and enter the lighting inspection station. The conveyor belt can be paused at this station, allowing dishes to stop on a set of LED light boxes. During this short stay, the operator visually inspects whether the finished dishes are qualified; unqualified dishes can be detected and removed.
• Dish separating: Pushes the dishes at the bottom of each channel of the rack into the work area for precise handling.
• Product specifications: Compatible with 90mm mono plates, 90mm bi-plates, 150mm plates, and 55mm contact dishes.
• Ideal for use as a Petri Dish Filler and Petri Dish Filling Device, ensuring high efficiency and accuracy in the filling process.

Technical Parameters:

Applications:

The PERWIN Petri Dish Filling Machine, model PW-PP62-800, originating from Qidong, Jiangsu, is an advanced Petri Dish Filling Device designed to meet the high standards of modern laboratory and pharmaceutical production environments. Certified by CE, ISO, GMP, UL, TUV, and SGS, this machine ensures reliable quality and compliance with international regulations. Its robust construction and precise engineering make it ideal for filling various types of petri dishes, including 90mm mono plates, 90mm bi-plates, 150mm plates, and 55mm contact dishes, catering to diverse application needs.

One of the key features of the PERWIN Petri Dish Filling Mechanism is its innovative dish separating system. It efficiently pushes the dishes at the bottom of each channel of the rack into the work area, streamlining the filling process and reducing downtime. The filling needle with heat preservation, part of the standard configuration, guarantees consistent agar temperature, ensuring uniform filling quality. Additionally, the machine can be connected to a labeling and packaging system, allowing labels to be applied on the sides of 2×5 media packages. For enhanced traceability and branding, an optional print-and-stick thermal transfer printer can be integrated.

This Petri Dish Filling Machine is particularly suitable for microbiological laboratories, pharmaceutical companies, food safety testing facilities, and research institutions where sterile and accurate media preparation is crucial. It supports a power supply of 380V 50Hz and comes packaged in export standard wooden cases, ensuring safe delivery. With a supply ability of 10 pieces per month and a delivery time of 90 working days, PERWIN offers flexibility and reliability to meet production demands.

The Petri Dish Filling Device is indispensable during media preparation occasions such as batch production of agar plates for microbial culture, quality control testing, and routine laboratory analyses. It is also ideal for large-scale manufacturing scenarios where consistent and efficient filling processes are required to maintain product integrity and reduce contamination risks. Payment terms are based on TT, and the minimum order quantity is one unit, making it accessible for both small laboratories and large enterprises alike.

In summary, the PERWIN PW-PP62-800 Petri Dish Filling Machine combines precision, efficiency, and versatility, making it an essential piece of equipment for any setting that requires reliable and automated petri dish filling solutions. Its advanced filling mechanism and optional labeling capabilities support streamlined workflows and improved productivity across various scientific and industrial applications.

Customization:

PERWIN offers customizable Petri Dish Filling Equipment with the model number PW-PP62-800, originating from Qidong, Jiangsu. Our Petri Dish Filling Automation solutions come with certifications including CE, ISO, GMP, UL, TUV, and SGS, ensuring top-quality and reliable performance.

We accept a minimum order quantity of 1 unit, with prices negotiable to suit your specific needs. Each machine is carefully packaged in export standard wooden cases to guarantee safe delivery. The standard delivery time is 90 working days, supported by a supply ability of 10 pieces per month.

The PW-PP62-800 Petri Dish Filling Equipment includes a standard configuration of filling needles with heat preservation, enhancing the filling process's efficiency and consistency. It supports various product specifications including 90mm Mono Plates, 90mm Bi-plates, 150mm Plates, and 55mm Contact Dishes. Different specifications utilize different numbers of lanes: 90mm Single Area Dish uses 6 lanes, while 90mm Bi-plates use 3 lanes.

Our machines operate with compressed air pressure ranging from 0.4 to 0.8 Mpa. Additionally, the equipment features an advanced negative pressure adsorption and separation mechanism for the dish cap and dish bottom, allowing automatic transfer of dishes at a fixed distance. The dish body and lid are stacked with the lid at the bottom and the body at the top, ensuring precise and smooth operation.

Payment terms are flexible with TT accepted, making it convenient to invest in our Petri Dish Filling Equipment designed to enhance your laboratory or production line's automation level.

Support and Services:

Our Petri Dish Filling Machine is designed to provide precision and efficiency in filling petri dishes for laboratory and industrial applications. To ensure optimal performance and longevity of your machine, please adhere to the following technical support and service guidelines.

Installation and Setup: Proper installation is crucial for the machine's functionality. Ensure the machine is placed on a stable, level surface in a clean environment. Connect the power supply according to the specifications provided in the user manual. Calibration should be performed before initial use to guarantee accurate filling volumes.

Operation and Maintenance: Operate the machine within the recommended parameters to avoid damage. Regularly clean the filling nozzles and other contact parts to prevent contamination and clogging. Lubricate moving components as specified in the maintenance schedule to maintain smooth operation.

Troubleshooting: Common issues such as inconsistent filling volumes or machine stoppages can often be resolved by checking for blockages, ensuring proper calibration, and verifying that all components are securely connected. Refer to the troubleshooting section of the user manual for detailed guidance.

Spare Parts and Repairs: Use only manufacturer-approved spare parts to maintain machine integrity and warranty coverage. For repairs beyond routine maintenance, it is recommended to contact authorized service centers to ensure proper handling and to avoid voiding the warranty.

Software and Firmware Updates: Keep the machine’s software and firmware up to date to benefit from the latest features and improvements. Updates should be performed as per the instructions provided by the manufacturer.

For additional support, detailed user manuals, or to schedule maintenance services, please refer to the documentation provided with your Petri Dish Filling Machine.