Automatic Animal Vaccine Filling Line with 12 Groups Of 316L Piston Pumps and Precise CAM-driven Mechanical Arm for Aseptic Filling

Product Description:

The Animal Vaccine Filling Line is a state-of-the-art solution designed specifically for the precise and efficient filling of animal vaccines. This advanced system is also known as an animal vaccine filling machine and aseptic filling machine for animal vaccine, combining high performance with stringent safety standards to meet the demanding requirements of vaccine production. It is an ideal choice for pharmaceutical companies looking for reliability, accuracy, and aseptic processing in their animal vaccine filling and capping operations.

One of the standout features of this animal vaccine filling and capping machine is its robust configuration of filling heads and stoppering heads. Equipped with 12 filling heads and one stoppering head, the machine ensures stable running and high throughput, allowing simultaneous filling and stoppering of multiple vials. This multi-head design significantly enhances production efficiency while maintaining consistent filling accuracy.

The crimping method employed in this system utilizes 3-cutter crimping heads, which provide secure sealing of the vaccine vials. This ensures the integrity and sterility of the filled product, which is critical in vaccine production. The crimping heads are engineered for durability and precision, reducing downtime and maintenance requirements.

Constructed predominantly from high-quality stainless steel, the entire filling line adheres to stringent hygiene and corrosion resistance standards. Stainless steel material not only guarantees a long service life but also facilitates easy cleaning and sterilization, which are essential for aseptic processing environments.

The core of the filling process is driven by 12 groups of 316L piston pumps, each powered by an individual servo motor. This sophisticated servo motor control allows for precise management of the filling needle’s lifting type filling mechanism. It also incorporates a filling needle deviation alarm stop function, which enhances operational safety and ensures consistent filling volumes. The 12-channel dispenser system further supports simultaneous multi-vial filling, boosting productivity without compromising accuracy.

Automation is a key aspect of this animal vaccine filling machine. The mechanical arm automatically removes the stopper and presses it into place after filling, streamlining the stoppering process and reducing manual intervention. This automation not only improves efficiency but also minimizes the risk of contamination, supporting aseptic processing principles.

Additional features include a comprehensive counting function that tracks production output accurately, facilitating better process control and inventory management. The machine is also equipped with a safety cover made from 304 stainless steel and tempered glass, which serves as a protective barrier to prevent operator exposure to moving parts and potential hazards during operation. This safety cover is a standard piece of equipment, underscoring the manufacturer’s commitment to workplace safety.

Furthermore, the safety cover incorporates an emergency stop device that allows for immediate shutdown of the machine in case of any anomalies or emergencies. This critical safety feature ensures quick response and helps prevent accidents or product loss.

In summary, the Animal Vaccine Filling Line is a highly reliable, efficient, and safe filling and capping solution tailored for the animal vaccine industry. With its advanced 12 filling heads, servo motor-driven piston pumps, automated stoppering system, and comprehensive safety features, it stands out as a premier aseptic filling machine for animal vaccine production. Its stainless steel construction, precise crimping technology, and user-friendly design make it an indispensable asset for manufacturers seeking to uphold the highest standards of vaccine quality and production efficiency.

Features:

• Designed specifically for the Animal vaccine aseptic filling machine process.
• Suitable for round plastic bottles, ensuring compatibility with common container types.
• Equipped with advanced quality control systems including No Stopper Rejection, No Alu Cap Rejection, and Less Fill and Over Fill Rejection to maintain high product standards.
• Integrated Zebra brand thermal transfer printer featuring a workbench, label buffer, and control system for precise and reliable labeling.
• Cap feeding mechanism utilizes a vibratory bowl for efficient and consistent cap supply.
• Buffer tank includes weigh module controls to monitor and maintain high and low liquid levels accurately.
• Complete Animal vaccine filling line solution optimized for productivity and aseptic conditions.

Technical Parameters:

Applications:

The PERWIN Animal Vaccine Filling Line, model PW-ZGS1210, is an advanced and reliable solution designed specifically for the pharmaceutical and veterinary industries. Originating from Qidong, Jiangsu, this state-of-the-art animal vaccine aseptic filling machine is engineered to meet the stringent requirements of vaccine production with precision and efficiency. Certified by CE, ISO, GMP, UL, TUV, and SGS, the PW-ZGS1210 guarantees high-quality standards, ensuring safety and compliance in every stage of the filling process.

This animal vaccine aseptic filling machine is ideal for pharmaceutical companies, veterinary vaccine manufacturers, and research laboratories that require precise and hygienic filling solutions. The PW-ZGS1210 is perfectly suited for aseptic filling of liquid vaccines, including animal vaccines, ensuring that the delicate biological products maintain their efficacy and sterility throughout production. The stainless steel construction and vacuum system integration enhance durability and maintain aseptic conditions, making it suitable for environments where contamination prevention is critical.

Applications of the PERWIN Animal Vaccine Filling Line extend to various scenarios such as mass production of veterinary vaccines, pilot-scale vaccine development, and quality control laboratories. Its PLC intelligent linkage system, combined with a user-friendly touch screen control panel and counting function, allows operators to monitor and adjust the filling process seamlessly. The vibratory bowl cap feeding mechanism and precise CAM-driven mechanical arm for negative pressure plug taking and stoppering further streamline the packaging process, ensuring accurate and efficient vial sealing without compromising vaccine integrity.

Given its robust design and versatile functionality, the PW-ZGS1210 animal vaccine aseptic filling machine is also suitable for filling other injectable veterinary biologics and pharmaceuticals requiring aseptic processing. With a supply ability of 10 pieces per month and a delivery time of 60 working days, PERWIN provides reliable production capacity to meet both small and large-scale manufacturing demands. The product is shipped in export standard wooden cases to ensure safe delivery worldwide.

With negotiable pricing and TT payment terms, the PERWIN Animal Vaccine Filling Line is accessible to a wide range of customers seeking cutting-edge technology in vaccine filling. Whether used in vaccine production plants or research institutions, this machine represents a crucial investment in maintaining product quality, production efficiency, and regulatory compliance in the animal health industry.

FAQ:

Q1: What is the brand and model number of the Animal Vaccine Filling Line?

A1: The Animal Vaccine Filling Line is branded PERWIN, and the model number is PW-ZGS1210.

Q2: Where is the Animal Vaccine Filling Line manufactured?

A2: This product is manufactured in Qidong, Jiangsu.

Q3: What certifications does the Animal Vaccine Filling Line have?

A3: The filling line is certified with CE, ISO, GMP, UL, TUV, and SGS certifications.

Q4: What is the minimum order quantity and price terms?

A4: The minimum order quantity is 1 unit, and the price is negotiable.

Q5: How is the product packaged and what is the delivery time?

A5: The product is packaged in export standard wooden cases, and the delivery time is approximately 60 working days.

Q6: What are the payment terms and supply ability for this product?

A6: Payment terms are TT (Telegraphic Transfer), and the supply ability is 10 pieces per month.