PLC Bus Control Animal Vaccine Filling Line with 316L Piston Cylinder and ±0.5~2% Filling Accuracy

Product Description:

The Animal Vaccine Filling Line is a state-of-the-art aseptic filling machine for animal vaccine production, designed to meet the rigorous demands of modern veterinary pharmaceutical manufacturing. This highly efficient and precise animal vaccine filling machine ensures the safe and sterile filling of vaccines, maintaining the highest standards of quality control throughout the entire production process. Engineered with advanced technology and robust materials, the Animal Vaccine Filling Line is ideal for pharmaceutical manufacturers seeking reliable and consistent performance in their vaccine packaging operations.

One of the standout features of this animal vaccine filling line is its exceptional filling accuracy, which ranges between ±0.5% to 2%. This precision is critical in vaccine production, where dosage consistency directly impacts the efficacy and safety of the final product. The filling mechanism is designed to minimize waste and ensure that every vial or container is filled to the exact required volume, reducing the risk of underfilling or overfilling and thereby optimizing resource utilization.

The system operates efficiently under a compressed air pressure range of 0.4 to 0.8Mpa, ensuring smooth and stable operation of pneumatic components. This pressure range is carefully calibrated to support the various mechanical actions involved in the filling, capping, and sealing processes without compromising speed or accuracy. Additionally, the power supply options of 220V or 380V provide flexibility for integration into different manufacturing environments worldwide, catering to diverse industrial standards and electrical configurations.

Quality control is a paramount consideration in the design of this aseptic filling machine for animal vaccine. The line is equipped with advanced rejection systems that automatically detect and eliminate defective units without interrupting the production flow. It features a "No Stopper Rejection" mechanism that ensures only properly sealed containers proceed to the next stage, and a "No Aluminum Cap Rejection" system that removes any units lacking caps, thereby preventing contamination or packaging defects. Furthermore, the machine incorporates a "Less Fill and Over Fill Rejection" system to guarantee that every container meets strict volume specifications, maintaining product integrity and regulatory compliance.

The crimping machine integrated into this animal vaccine filling line includes an aluminum cap unscrambler and a three-knife cap rolling machine, which work in tandem to streamline the capping process. The unscrambler efficiently organizes and feeds aluminum caps into the system, while the three-knife rolling machine securely crimps the caps onto the vials, ensuring a tight and tamper-evident seal. This combination enhances operational efficiency, reduces manual handling, and minimizes the risk of contamination during the packaging process.

Safety and hygiene are critical in vaccine manufacturing, and the Animal Vaccine Filling Line addresses these concerns with a protective cover made from 304 stainless steel and tempered glass. This construction not only provides a durable and corrosion-resistant barrier to protect the internal components and the product from external contaminants but also allows operators to monitor the production process visually without compromising aseptic conditions. The use of high-quality materials ensures long-term reliability and ease of maintenance, essential for continuous production environments.

In summary, the Animal Vaccine Filling Line is a comprehensive solution for pharmaceutical manufacturers specializing in veterinary vaccines. Its combination of precise filling accuracy, robust quality control systems, efficient capping mechanisms, and hygienic design makes it an indispensable piece of equipment in the production of safe and effective animal vaccines. Whether you are upgrading an existing facility or establishing a new production line, this aseptic filling machine for animal vaccine offers the performance, reliability, and compliance needed to meet industry standards and safeguard animal health.

Features:

• Product Name: Animal Vaccine Filling Line
• Animal vaccine filling and capping machine with advanced labeling capabilities
• Labeling machine equipped with Label Remaining Detection and Alarm Function
• 12 groups of 316L piston pumps, each driven by a high-precision servo motor
• Servo motor controls the filling needle with lifting type filling mechanism
• Filling needle deviation alarm stop function for enhanced safety and accuracy
• 12-channel dispenser for efficient and simultaneous filling
• Mechanical arm automatically removes and presses the stopper
• Counting function integrated for precise tracking and control
• Equipment safety cover made of 304 stainless steel frame and tempered glass
• CIP (Clean-in-Place) system available for easy and thorough cleaning
• Cap type: Aluminum cap for secure sealing
• Standard equipment safety cover includes emergency stop device and robust protective features
• Designed as an Animal vaccine aseptic filling machine ensuring sterile and reliable operation

Technical Parameters:

Applications:

The PERWIN Animal Vaccine Filling Line, model PW-ZGS1210, originating from Qidong, Jiangsu, is an advanced solution designed specifically for the pharmaceutical and veterinary industry. This animal vaccine filling machine is ideal for filling and capping animal vaccines in round plastic bottles with high precision and efficiency. Its 12 filling heads and one stoppering head ensure stable running and high throughput, making it suitable for large-scale production environments.

This animal vaccine filling and capping machine is widely used in veterinary vaccine manufacturing plants, research laboratories, and pharmaceutical companies that specialize in animal health products. Thanks to its sophisticated quality control system, the machine can detect and reject bottles with no stopper, no aluminum cap, less fill, or overfill without interrupting the production flow. This feature guarantees the highest standards of product quality and safety, which are critical for vaccine efficacy.

Equipped with a buffer tank controlled by a weigh module, the machine accurately manages high and low liquid levels, ensuring consistent fill volumes. The PERWIN PW-ZGS1210 complies with international certifications such as CE, ISO, GMP, UL, TUV, and SGS, which underscores its reliability and adherence to global manufacturing standards. The power supply options of 220V or 380V allow flexible installation in diverse facility settings.

Businesses looking for customizable and efficient packaging solutions will benefit from the PERWIN animal vaccine filling line's export standard wooden case packaging, ensuring safe delivery worldwide. With a supply ability of 10 units per month and a delivery time of 60 working days, this machine supports timely scaling of production capacity. The minimum order quantity is just one unit, and pricing is negotiable, making it accessible for both startups and established enterprises.

Typical application occasions for the PERWIN animal vaccine filling line include pharmaceutical production floors, vaccine research and development centers, and contract manufacturing organizations specializing in veterinary products. It is particularly suited for filling animal vaccines into round plastic bottles, ensuring sterile and contamination-free packaging. The machine’s integrated filling and capping capabilities streamline the production process, reducing labor costs and improving overall efficiency.

In summary, the PERWIN PW-ZGS1210 animal vaccine filling line is an indispensable piece of equipment for companies involved in animal vaccine production, offering robust performance, stringent quality control, and adaptability to various operational needs. Its advanced features and certifications make it a trusted choice for ensuring the safe and efficient packaging of animal vaccines across multiple production scenarios.

FAQ:

Q1: What is the brand and model number of the Animal Vaccine Filling Line?

A1: The Animal Vaccine Filling Line is manufactured by PERWIN and the model number is PW-ZGS1210.

Q2: Where is the Animal Vaccine Filling Line produced?

A2: This filling line is produced in Qidong, Jiangsu, China.

Q3: What certifications does the PERWIN Animal Vaccine Filling Line have?

A3: The product holds multiple certifications including CE, ISO, GMP, UL, TUV, and SGS.

Q4: What is the minimum order quantity and price for the Animal Vaccine Filling Line?

A4: The minimum order quantity is 1 unit, and the price is negotiable depending on order specifications.

Q5: How is the Animal Vaccine Filling Line packaged and what is the typical delivery time?

A5: The machine is packaged in export standard wooden cases to ensure safe delivery. The typical delivery time is 60 working days.