Square Bottle Animal Sera Filling Machine Serum Filling Line 500ml Range

Square Bottle Animal Sera Filling Machine Serum Filling Line 500ml Range

Product Details:

Place of Origin: Jiangsu China
Brand Name: PERWIN
Certification: CE SGS ISO9001 TUV
Model Number: PW-GX515

Payment & Shipping Terms:

Minimum Order Quantity: 1set
Price: 30000~90000
Packaging Details: Export wooden cases
Delivery Time: 60~90 working days
Payment Terms: T/T
Supply Ability: 5sets/month
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Detail Information

Product Name: Serum Filling Line For Square Bottle Culture Medium Made In China Filling Range: 500ml, 1000ml
Filling Method: Peristaltic Pump Filling Accuracy: ±1~2%
Capacity: 20~30 Bottles Per Minute (500ML) Power Supply: Can Be Customized
Compressed Air: 0.4~0.7Mpa 25~35L/min Customers From: Australia, USA, Canada, China
Filling Environment: Aseptic With FFU Or HEPA
High Light:

aseptic filling equipment

,

vial liquid filling machine

Product Description

 

Square Bottle Animal Sera Filling Machine Serum Filling Line 500ml Range

 

1. Brief introduction

Automatic Aseptic Serum Filling Machine Filling Production Line was designed by our own company with automatic bottle feed in platform, servo drive bottle separating and positioning, bottle transported to aseptic environment, unscrew the bottle cap, filling and capping, shrink sleeve labeling, shrinking, labeling and final packing into box(optional). This production line stable running speed is around 20 bottles/min.

 

 

 

2. Working process:

2.1. Bottle feed in platform.

Put the serum bottles onto the platform, and the conveyor will send the bottles to the inlet of filling machine automatically.

2.2. Automatic decapping filing capping machine.

When bottles come to filling area, where there is laminar flow cover above, ensuring totally aseptic environment. Firstly the capping heads will unscrew the bottles for filling, after filling, the caps will be screwed on the bottles again.

2.3. Sleeve labeling.

After capping, the bottles will be transported to another room for sleeve labeling. (Your can choose our automatic sleeve labeling machine, or your can after one worker to do it manually.)

2.4. Shrinking.

After sleeve labeling, we will prepare one thermal shrinking machine. This machine is specially made shrinking machine, which has its cooling system for bottles, so that the sera inside the bottles will not be heated and damaged. Therefore the labels will be successfully labeled on the top of cap without damage the sera. Attention: customer should let supplier know if shrinking room should be constant temperature environment.

2.5. Single side labeling machine.

After shrinking, the bottles will be transported to labeling machine, where the labels will be labeled on one side of the bottle surface. This labeling machine is suitable for all the bottles listed above. (some parts required to change.)

 

 

 

3. Technical features.

3.1. Aseptic filling capping machine

 

3.1.1. Features.

 

lThis machine layout is smart and compact which also adopted humanized design in terms of operating habits.

lThe operation interface is made of colorful LCD touch screen, and the whole machine system is controlled by PLC.

lThe capping unit adopts servo technology to cap clockwise and anticlockwise , which can screw the caps off and on automatically from the bottles. By changing the servo drive output parameters to change the rotate speed,ensures the torque of the screw cap is relatively constant. And the quantitative setting ,quantitative control are made to ensure that the cap is unscrewed or screwed, and the torque of the cap is reliable and stable.

lWith the equipment operation monitoring function. The operation condition of the main parts of the machine has a dynamic display on the HMI, which makes the operation state of the machine clear at a glance, easy to operate and maintain. When the machine is in a state of alarm, in addition to the sound and light alarm, the dynamic display alarm position and cause can be displayed on the HMI.

lThe whole line is made of intelligent control, the upstream and downstream stations running are with interlocking control function.

lMost parts are made of stainless steel SUS 304#, aluminum alloy material, etc. and the filling needle made of 316L material, in line with the pharmaceutical enterprises GMP requirements and other industry products packaging requirements.

l100 purification FFU laminar flow hood against GMP requirements is optional.

 

3.1.2. Parameters

 

Item Model and Specification
Model PW-GX515
Filling Range

30ml, 60ml, 125ml, 500ml, 1000ml (Use 500ml pump to fill twice)Up to client’s requirement

 

Filling Method Five sets of double channels peristaltic filling.Each set is driven by servo separately.
Filling Accuracy ±1~2%
Capacity 20~30 bottles per minute (500ML)
Power Supply 110V 60Hz(can be customized)
Power

3KW

2.0Kw

 

 

Compressed Air 0.4~0.7Mpa 25~35L/min

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.1.3. Main configuration:

Items Brand From
PLC Siemens Germany
Frequency converter Schneider France
Color touchscreen FUJI Japan
Photoelectric sensor OMRON Japan
Pneumatic components

AirTAC,CHELIC

For (SMC or Festo, please check optional)

Taiwan

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