Product Description:
The Media Filling Machine is an advanced and highly efficient solution designed specifically for precise and sterile filling of cell culturing mediums. This state-of-the-art equipment is ideal for biopharmaceutical, biotechnology, and life science industries where accuracy, cleanliness, and reliability are paramount. Known also as a Cellular culturing media filler or Cell culture media filler, this machine incorporates cutting-edge technology to ensure optimal performance and compliance with stringent GMP standards.
At the heart of the Media Filling Machine’s precise measuring method are 6 sets of peristaltic pumps, featuring the Leadfluid dual-channel pump head combined with a servo motor. This sophisticated configuration guarantees accurate and consistent liquid dispensing by controlling the flow rate meticulously. The dual-channel pump head design enhances the filling efficiency and allows simultaneous filling of multiple bottles, significantly boosting production throughput while maintaining the highest level of accuracy.
One of the standout features of this cell culturing medium filling machine is its advanced anti-filling needle deviation system. This safety mechanism continuously monitors the position of the filling needle relative to the bottle mouth. If any deviation is detected, the machine immediately triggers an alarm and stops the filling process. This feature not only protects against spillage and contamination but also ensures the integrity of every filled bottle, which is critical when handling sensitive cell culture media.
The capping process of the Media Filling Machine is equally sophisticated, utilizing servo motor control to manage the capping torque. Operators can preset the desired torque directly on the touch screen Human-Machine Interface (HMI), allowing for intuitive and flexible control. If the preset torque is not achieved during capping, the servo motor will automatically continue to tighten the cap until the exact torque is reached. Conversely, if the torque is met or exceeded, the motor will stop immediately, preventing over-tightening and ensuring secure, consistent sealing of containers. This level of precision is essential for maintaining product safety and quality, especially in the pharmaceutical and cell culture industries.
Material selection is another critical aspect of this cellular culturing media filler. The parts of the machine that come into direct contact with the liquid are constructed from 316L stainless steel or medical-grade polymer materials such as silicone tubes, all of which comply fully with GMP requirements. This choice of materials ensures chemical inertness, corrosion resistance, and easy sterilization, thereby minimizing contamination risks and preserving the purity of the cell culture media throughout the filling process.
For enhanced operational flexibility and compliance with sterile environments, the Media Filling Machine offers an optional glove box feature. Customers can choose to equip the filling host’s Q2 and Q3 areas with 2 to 3 pairs of glove boxes, providing a sealed and sterile environment for manual intervention or adjustment during the filling process. This customization is particularly valuable in facilities that require rigorous aseptic handling to protect both operators and products from contamination.
In summary, the Media Filling Machine is an indispensable tool for industries requiring precise, sterile, and efficient filling of cell culture media. Its combination of advanced peristaltic pump technology, intelligent anti-deviation safeguards, precise servo-controlled capping, and GMP-compliant materials make it a top-tier choice for a Cell culturing medium filling machine, Cellular culturing media filler, or Cell culture media filler. With its optional glove box configurations, it adapts seamlessly to various production environments, ensuring both product quality and operator safety. This machine represents the pinnacle of filling technology designed to meet the demanding needs of modern biotechnological manufacturing.
Features:
- Product Name: Media Filling Machine
- Anti-filling needle deviation: Alarm and stop mechanism activates when the filling needle deviates from the bottle mouth, ensuring precise filling.
- Filling needle lifting: Controlled by a servo motor, allowing digital setting or adjustment of bottle height for different specifications. Parameters can be stored to prevent splashing and foaming during filling.
- Filling method: Linear positioning filling combined with weighing filling, accurately calculating the net liquid weight for each bottle.
- Compressed air requirement: 0.4～0.8Mpa to ensure smooth machine operation.
- Safety protection features: Constructed with a 304 stainless steel frame and tempered glass. Equipped with alarm information, door opening and shutdown mechanisms, and an emergency stop device for enhanced safety.
- Suitable for applications as a cell culture medium filling machine, cellular culture medium filler, and culture medium filling machine.
Technical Parameters:
| Production line composition |
Bottle Loading Power Platform + Inner Package Unpacking Platform → Purification Buffer Zone (liquid Supply Area) → Decapping → Empty Bottle Weighing + Filling + Weighing After Filling → Capping → Entering The Inspection And Rejection Area (unqualified Weighing, No Cap, Crooked Cap, Not Tightened Inspection, Unqualified Products Enter The Dedicated Channel, And Unqualified Products Can Be Specially Processed Under The Laminar Flow Hood In This Area) → Finished Products Enter The Conveyor Belt → Automatic Film Sleeve + Heat Shrink Machine → Collection Platform |
| Power |
The Filling Room Is: 380V 50Hz; Power Is About 11.5KW |
| Measuring method |
6 Sets Of Peristaltic Pumps, Leadfluid Dual-channel Pump Head + Servo Motor |
| Filling needle lifting |
Servo Motor Is Used To Control The Filling Needle Lifting Filling. The Height Of Bottles Of Different Specifications Can Be Digitally Set Or Adjusted, And The Parameters Can Be Stored To Prevent Splashing And Foaming During Filling |
| Anti-filling needle deviation |
Alarm And Stop Mechanism When Filling Needle Deviates From Bottle Mouth |
| Quality inspection |
Filling Volume And Capping Quality Inspection, Unqualified Filling Volume, Loose Caps, And Crooked Caps Are Inspected And Rejected Manual Light Inspection Under LED, Etc., With Adjustable Illumination, To Detect Clarity And Select Unqualified Products |
| Filling accuracy |
Online Weighing (weighing Machine) ±0.5%~1% |
| Safety protection |
304 Stainless Steel Frame, Tempered Glass. Alarm Information, Door Opening And Shutdown; Emergency Stop Device, Etc. |
| Glove box |
Customer Optional. The Filling Host Q2 And Q3 Areas Can Be Equipped With 2~3 Pairs Of Glove Boxes |
| Compressed air |
0.4～0.8Mpa |
Applications:
The PERWIN Media Filling Machine, model PW-ZMGX660, originating from Qidong, Jiangsu, is an advanced solution tailored for precise and efficient filling of cell culture media. This CE, ISO, GMP, UL, TUV, and SGS certified equipment caters to a wide range of application occasions and scenarios in the pharmaceutical, biotechnology, and research industries where sterile and accurate filling processes are crucial. It is widely recognized as a reliable cell culture medium filling machine, cellular culturing medium filler, and cell culture media filler, making it an indispensable asset in laboratories and production facilities dealing with sensitive biological materials.
This machine is ideally suited for pharmaceutical manufacturers and biotech companies engaged in the production of vaccines, injectable drugs, and other sterile liquid products that require contamination-free handling. Thanks to its use of 316L stainless steel and medical polymer materials, such as GMP-compliant silicone tubes, the PW-ZMGX660 ensures that all components in direct contact with the liquid maintain the highest hygienic standards. Moreover, its optional glove box feature allows customers to equip the filling host’s Q2 and Q3 areas with 2 to 3 pairs of glove boxes, providing an additional layer of sterile isolation for aseptic filling environments.
In high-demand production lines, the inclusion of a buffer tank or buffer bag with high-temperature sterilization capability, an observation window, sterile respirator at 0.22μm filtration, and a weighing platform with sensors allows for precise liquid level control. This feature is crucial in maintaining consistent fill volumes and preventing contamination, making the machine perfect for environments where strict quality control is mandatory.
Quality inspection is another vital application scenario where the PERWIN media filling machine excels. It is equipped with filling volume and capping quality inspection systems that automatically detect and reject unqualified filling volumes, loose caps, or crooked caps. Manual light inspection under adjustable LED illumination helps identify clarity issues and ensures only top-quality products proceed to packaging. The bottle pushing mechanism at the end of the screw conveyor guarantees smooth discharge of filled bottles, preventing mix-ups and facilitating random inspection or sample retention, which is essential for compliance and traceability in regulated industries.
The PERWIN PW-ZMGX660 media filling machine is also highly adaptable to various production scales with a supply ability of 10 pieces per month, a minimum order quantity of just one unit, and negotiable pricing. Packaged in export standard wooden cases, it ensures safe shipment worldwide. Delivery is typically within 60 working days, with payment terms via TT, making it accessible for both small and large enterprises seeking a dependable cellular culturing medium filler.
Overall, the PERWIN cell culture media filler is perfectly suited for sterile filling of cell culture media, biological reagents, and other sensitive liquids in laboratory, pilot, and full-scale production settings. Its combination of high-quality materials, rigorous quality control, and customizable sterile environments make it an essential machine for companies committed to maintaining the highest standards in cell culture media production.
Support and Services:
Our Media Filling Machine is designed to provide efficient and accurate filling solutions for various types of media products. To ensure optimal performance, we offer comprehensive technical support and services tailored to your operational needs.
Technical Support:
Our expert technical support team is available to assist with installation, setup, and troubleshooting. We provide detailed user manuals and instructional videos to guide you through the machine’s operation and maintenance procedures. Remote diagnostics and software updates are also available to keep your machine running smoothly.
Maintenance Services:
Regular maintenance is crucial for the longevity and accuracy of your Media Filling Machine. We offer scheduled maintenance plans that include inspection, calibration, and replacement of worn parts. Our technicians can provide on-site service or remote assistance to minimize downtime.
Training Programs:
To maximize the efficiency of your Media Filling Machine, we provide comprehensive training sessions for your staff. These sessions cover machine operation, safety protocols, routine maintenance, and troubleshooting techniques.
Spare Parts and Upgrades:
We supply genuine spare parts to ensure compatibility and performance. Additionally, we offer upgrade options to enhance machine capabilities, including software enhancements and hardware modifications.
Customer Support:
Our customer support team is dedicated to addressing any inquiries or concerns you may have. We strive to provide timely and effective solutions to help you maintain continuous and efficient production.
For detailed information on support services and to schedule maintenance or training, please refer to the product documentation or contact your local representative.
FAQ:
Q1: What is the brand and model number of the Media Filling Machine?
A1: The Media Filling Machine is manufactured by the brand PERWIN, and the model number is PW-ZMGX660.
Q2: Where is the Media Filling Machine made?
A2: The Media Filling Machine is made in Qidong, Jiangsu, China.
Q3: What certifications does the PERWIN PW-ZMGX660 Media Filling Machine have?
A3: This machine holds multiple certifications including CE, ISO, GMP, UL, TUV, and SGS, ensuring high standards of quality and safety.
Q4: What is the minimum order quantity and pricing for the Media Filling Machine?
A4: The minimum order quantity is 1 unit, and the price is negotiable depending on order specifics and customization.
Q5: What are the packaging details and delivery time for the Media Filling Machine?
A5: The machine is packed in export standard wooden cases to ensure safe transportation. Delivery time is approximately 60 working days after order confirmation.
Q6: What payment terms and supply ability are offered for this product?
A6: Payment terms are typically TT (Telegraphic Transfer), and the supply ability is around 10 pieces per month.
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