Product Description:
The Media Filling Machine is a highly advanced and precise solution designed specifically for filling cellular culturing mediums. This innovative piece of equipment is ideal for laboratories and production environments that require meticulous handling of cell culturing media. With its state-of-the-art features, the machine ensures accuracy, efficiency, and cleanliness, making it an indispensable tool for any facility involved in the production of cellular culture medium.
One of the standout features of this cellular culturing medium filler is the servo motor-controlled filling needle lifting mechanism. This system allows for the height of bottles with different specifications to be digitally set or adjusted with ease. By storing these parameters, the machine prevents splashing and foaming during the filling process, which is critical when working with sensitive cell culturing media. The precise control of the filling needle’s movement ensures that the medium is dispensed smoothly and consistently into each bottle, maintaining the integrity of the product.
In addition to the servo-controlled needle, the media filling machine incorporates an inline weight checking system to guarantee accuracy in dispensing. This feature uses weighing sensors to control the liquid output of the peristaltic pump. Before filling, the machine performs a weighing check, and any bottles that exceed the predetermined standard are automatically removed from the production line. This inline weight checking mechanism eliminates errors and ensures that every bottle contains the exact amount of cellular culture medium required. This level of precision is essential for maintaining quality standards and regulatory compliance in the production of cell culturing media.
Understanding the importance of maintaining a sterile environment, the machine offers an optional glove box feature. Customers can choose to equip the filling host Q2 and Q3 areas with two to three pairs of glove boxes, providing an extra layer of protection during the filling process. This option is particularly beneficial when working with aseptic conditions, as it minimizes the risk of contamination and safeguards the quality of the cellular culture medium filler.
The capping system of this cell culturing media filler is equally impressive and versatile. It consists of six sets of servo motor-controlled capping units, each with its own independently controlled capping head. The three-claw capping heads can perform both reverse loose capping and forward capping, which is especially useful for square bottles. This flexibility makes the machine suitable for a variety of capping needs, ensuring that bottles are sealed securely and reliably, preserving the sterility and integrity of the contents.
Moreover, the machine is designed to accommodate specific bottle specifications commonly used in the industry. It is compatible with 125ml and 500ml square Nalgene aseptic bottles, both of which use the same cap type. This standardization simplifies the filling and capping process, reduces downtime for changeovers, and enhances operational efficiency. The ability to handle these bottle sizes makes the machine highly adaptable to different production scales and requirements.
In summary, this cellular culture medium filler is a sophisticated, reliable, and efficient solution tailored to meet the rigorous demands of filling cell culturing media. Its combination of servo motor-controlled needle lifting, inline weight checking, glove box options, and advanced capping technology ensures optimal performance and product quality. Whether you are filling small batches or large volumes, this media filling machine offers the precision and versatility necessary to support your production goals while maintaining the highest standards of aseptic processing.
Features:
- Product Name: Media Filling Machine
- Power: The filling room operates at 380V 50Hz with a power consumption of about 11.5KW
- Drip-proof design: Equipped with a special liquid receiving tank to prevent liquid drops from dripping after filling with the filling needle
- Measuring method: Utilizes 6 sets of peristaltic pumps, Leadfluid dual-channel pump head combined with a servo motor for precise filling
- Compressed air: Operates within the range of 0.4～0.8Mpa
- Quality inspection: Features filling volume and capping quality inspection; unqualified filling volumes, loose caps, and crooked caps are identified and rejected through manual light inspection under adjustable LED illumination to ensure clarity and selection of unqualified products
- Ideal for use as a cell culture medium filling machine, cell culture media filler, and cellular culturing medium filler
Technical Parameters:
| Bottle Feeding and Separation |
The bottles are separated by a bottle feeding screw driven by a servo motor |
| Bottle Specification |
125ml and 500ml square Nalgene aseptic bottles with the same cap |
| Anti-Filling Needle Deviation |
Alarm and stop mechanism when filling needle deviates from bottle mouth |
| Production Line Composition |
Bottle loading power platform + inner package unpacking platform → Purification buffer zone (liquid supply area) → Decapping → Empty bottle weighing + filling + weighing after filling → Capping → Entering the inspection and rejection area (unqualified weighing, no cap, crooked cap, not tightened inspection; unqualified products enter the dedicated channel and can be specially processed under the laminar flow hood in this area) → Finished products enter the conveyor belt → Automatic film sleeve + heat shrink machine → Collection platform |
| Safety Protection |
304 stainless steel frame, tempered glass; alarm information, door opening and shutdown; emergency stop device, etc. |
| Inline Weight Checking |
Weighing before filling + weighing sensor controls the liquid output of the peristaltic pump; products exceeding the standard are automatically removed |
| Power |
The filling room is: 380V 50Hz; power is about 11.5KW |
| Glove Box |
Customer optional; the filling host Q2 and Q3 areas can be equipped with 2~3 pairs of glove boxes |
| Measuring Method |
6 sets of peristaltic pumps, Leadfluid dual-channel pump head + servo motor |
| Filling Method |
Linear positioning filling; weighing filling, calculate the weight of the net liquid |
Applications:
The PERWIN Media Filling Machine, model PW-ZMGX660, is a highly advanced and reliable piece of equipment designed specifically for precise and efficient filling applications, particularly in the biotechnology and pharmaceutical industries. Originating from Qidong, Jiangsu, this machine is certified with CE, ISO, GMP, UL, TUV, and SGS, ensuring that it meets the highest international standards for quality and safety. Its robust design and exceptional functionality make it ideal for applications involving cell culture medium filling machines, cell culture media fillers, and cellular culturing medium fillers.
This media filling machine is perfectly suited for scenarios requiring high accuracy and hygiene, such as in the preparation and packaging of cell culture media used in research laboratories, pharmaceutical manufacturing, and biotechnological production lines. Thanks to its bottle feeding and separation system driven by a servo motor-operated bottle feeding screw, it guarantees smooth and continuous operation, minimizing downtime and maximizing productivity. The machine is capable of filling approximately 20 to 24 bottles per minute for 125ml volumes and 15 to 17 bottles per minute for 500ml volumes, although actual results may vary depending on testing conditions.
In practical applications, the PW-ZMGX660 excels in environments where precise volume measurement is critical. Its online weighing system maintains filling accuracy within ±0.5% to 1%, ensuring consistent product quality and reducing waste. The intelligent bottle pushing mechanism installed at the end of the screw efficiently discharges each group of bottles, preventing mixing and facilitating sample retention or random inspections. This feature is especially valuable in pharmaceutical and laboratory settings where batch integrity and traceability are essential.
Moreover, the machine’s user-friendly control interface with independent entry buttons for each specification allows operators to manage multiple filling parameters effortlessly, enhancing operational flexibility and reducing training time. Packaged in export-standard wooden cases, the machine is delivered within 60 working days with a supply capacity of 10 units per month, and flexible payment terms via TT. With a negotiable price and a minimum order quantity of just one unit, the PERWIN PW-ZMGX660 is an excellent choice for businesses seeking a reliable, precise, and efficient cell culture medium filling machine or cellular culturing medium filler for their production needs.
Support and Services:
Our Media Filling Machine is designed to provide precise and efficient filling solutions for various liquid products. To ensure optimal performance and longevity of your machine, we offer comprehensive technical support and services.
Technical Support:
Our team of experienced engineers and technicians is available to assist you with installation, calibration, troubleshooting, and maintenance of the Media Filling Machine. We provide detailed user manuals and operational guides to help you understand the machine’s features and functionalities.
Maintenance Services:
Regular maintenance is crucial for the smooth operation of your Media Filling Machine. We offer scheduled maintenance services including cleaning, lubrication, parts inspection, and replacement of worn components to minimize downtime and extend the life of your equipment.
Spare Parts and Upgrades:
We supply genuine spare parts and offer upgrade options to enhance the performance and capabilities of your Media Filling Machine. Our parts are manufactured to meet strict quality standards ensuring compatibility and reliability.
Training and Consultation:
To maximize the efficiency of your filling operations, we provide training sessions for your operators and technical staff. Our experts also offer consultation services to optimize your production processes and customize machine settings according to your specific requirements.
Warranty and Service Agreements:
The Media Filling Machine comes with a standard warranty covering parts and workmanship. Additionally, we offer extended service agreements for ongoing support and priority service to keep your operations running smoothly.
For any technical inquiries or service requests, please refer to the support documentation provided with your machine.
FAQ:
Q1: What is the brand and model number of the Media Filling Machine?
A1: The Media Filling Machine is manufactured by PERWIN, and the model number is PW-ZMGX660.
Q2: Where is the Media Filling Machine produced?
A2: The machine is produced in Qidong, Jiangsu, China.
Q3: What certifications does the PERWIN Media Filling Machine have?
A3: The machine holds multiple certifications including CE, ISO, GMP, UL, TUV, and SGS.
Q4: What is the minimum order quantity and price for the PW-ZMGX660?
A4: The minimum order quantity is 1 unit, and the price is negotiable based on order specifications.
Q5: What are the packaging details and delivery time for the Media Filling Machine?
A5: The machine is packaged in export standard wooden cases, and the delivery time is approximately 60 working days.
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