Pneumatic Capping Positioning Media Filling Machine with Servo Motor Controlled Filling Needle Lifting and Inline Weight Checking

Product Description:

The Media Filling Machine is a highly efficient and precise piece of equipment designed specifically for filling cell culture media. Also known as a Cell culture media filler, Cellular culture media filler, or Cell culturing media filler, this machine is engineered to meet the stringent requirements of the biotechnology and pharmaceutical industries where accuracy and contamination control are paramount.

One of the key features of this Media Filling Machine is its innovative bottle feeding and separation system. The bottles are separated by a bottle feeding screw driven by a servo motor, ensuring smooth and consistent bottle handling throughout the filling process. This mechanism minimizes bottle jams and maintains a stable production flow, which is critical for high-volume operations.

The machine operates on a power supply of 380V, 50Hz, with a total power consumption of approximately 11.5KW. This power rating balances energy efficiency with the robust performance needed for continuous operation in demanding manufacturing environments.

To address concerns about liquid wastage and contamination, the Media Filling Machine incorporates a drip-proof design. It features a specially designed liquid receiving tank that prevents liquid drops from dripping after filling with the filling needle. This not only reduces product loss but also maintains a clean and safe working environment, which is essential when handling sensitive cell culturing media.

The production line composition of this Cell culture media filler is meticulously planned to ensure smooth workflow and quality control at every stage. It begins with a bottle loading power platform and an inner package unpacking platform, followed by a purification buffer zone that serves as the liquid supply area. The process continues with decapping, empty bottle weighing, filling, and weighing after filling. Subsequently, the bottles undergo capping before entering the inspection and rejection area.

This inspection and rejection area is a critical component of the production line. Here, unqualified products are detected through comprehensive checks, including unqualified weighing, absence of caps, crooked caps, and improperly tightened caps. Products that fail these quality inspections are directed into a dedicated channel for special processing under a laminar flow hood, ensuring that only high-quality finished products proceed further.

After inspection, the finished products move onto the conveyor belt, where they undergo automatic film sleeve application and heat shrink packaging. The final step is collection on the platform, ready for shipment or further processing.

Quality inspection is a hallmark of this Cellular culture media filler. It performs thorough filling volume and capping quality inspections. Any products with unqualified filling volumes, loose caps, or crooked caps are identified and rejected. In addition to automated inspections, manual light inspections are conducted under LED lighting with adjustable illumination. This allows operators to detect clarity issues and select unqualified products efficiently, ensuring that only products meeting the highest standards leave the production line.

In summary, this Media Filling Machine is an indispensable tool for any facility involved in the production of cell culture media. Its advanced bottle feeding system, drip-proof design, comprehensive production line composition, and stringent quality inspection protocols make it a reliable and efficient solution. Whether referred to as a Cell culture media filler, Cellular culture media filler, or Cell culturing media filler, this machine delivers consistent, high-quality filling performance that supports the demanding needs of modern biotechnological manufacturing.

Features:

• Product Name: Media Filling Machine
• Capping method: 6 sets of servo motor controlled capping units, each set of capping head servo controlled separately, three-claw capping head. Can reverse loose capping and forward capping for square bottles
• Filling needle lifting: Servo motor is used to control the filling needle lifting filling. The height of bottles of different specifications can be digitally set or adjusted, and the parameters can be stored to prevent splashing and foaming during filling
• Anti-filling needle deviation: Alarm and stop mechanism when filling needle deviates from bottle mouth
• Capping positioning: Pneumatic positioning of bottle body and bottle mouth
• Buffer tank or buffer bag: If a buffer tank is used, it can meet the requirements of high temperature sterilization, equipped with an observation window, a sterile respirator 0.22μm, and a weighing platform with a weighing sensor to control the liquid level
• Ideal for use as a Cell culture medium filling machine and Cell culturing media filler
• Specially designed Cell culturing media filler ensuring precise filling and capping for cell culture applications

Technical Parameters:

Applications:

The PERWIN PW-ZMGX660 Cellular Culturing Media Filler is an advanced and reliable solution specifically designed for the precise filling of cell culturing media. Manufactured in Qidong, Jiangsu, this high-quality machine caters to the demanding needs of biotechnology, pharmaceutical, and research industries that require sterile and accurate filling processes. Certified with CE, ISO, GMP, UL, TUV, and SGS, the PW-ZMGX660 ensures compliance with international standards, making it a trusted choice for filling cell culturing mediums in sterile environments.

This Cell Culturing Medium Filling Machine is ideal for applications where contamination control and precision are paramount. It finds extensive use in laboratories, biopharmaceutical production facilities, and research institutions engaged in cellular culturing and related bioprocessing. The machine’s design supports both small and large-scale filling operations, with a supply ability of 10 pieces per month and a negotiable price, accommodating diverse production requirements.

One of the key features enhancing its suitability in various scenarios is the optional glove box system. The PW-ZMGX660 can be equipped with 2 to 3 pairs of glove boxes in the filling host Q2 and Q3 areas, enabling operators to maintain a sterile environment while handling sensitive cell culturing media. Additionally, the bottle feeding and separation system, driven by a servo motor and bottle feeding screw, ensures smooth and efficient handling of bottles, reducing downtime and increasing productivity.

The machine also offers flexibility with buffer tank or buffer bag options. The buffer tank is designed to withstand high-temperature sterilization and includes an observation window, sterile respirator of 0.22μm, and a weighing platform with a sensor to accurately control the liquid level. This feature is critical in applications requiring stringent sterility and precise volume control, such as filling cellular culturing media.

Materials used in the parts contacting the liquid are either 316L stainless steel or medical-grade polymer materials like silicone tubes that meet GMP standards. This guarantees that the cell culturing medium filler maintains product purity and prevents contamination. The anti-filling needle deviation alarm and stop mechanism further ensure operational safety by halting the process if the needle deviates from the bottle mouth, protecting valuable media from spillage or contamination.

With export-standard wooden case packaging, a delivery time of 60 working days, and payment terms via TT, the PW-ZMGX660 offers a comprehensive solution tailored to global customers seeking a dependable and efficient cellular culturing medium filling machine. Its robust design and versatile features make it the perfect choice for pharmaceutical companies, biotech firms, and research labs aiming to enhance their production of cell culturing media.

Support and Services:

Our Media Filling Machine is designed to provide precise and efficient filling solutions for various types of media products. To ensure optimal performance and longevity of your equipment, we offer comprehensive technical support and services tailored to your operational needs.

Technical Support:

Our team of experienced technicians is available to assist with installation, calibration, troubleshooting, and routine maintenance of your Media Filling Machine. We provide detailed user manuals and operational guidelines to help you understand and utilize all machine features effectively.

Maintenance Services:

Regular maintenance is crucial for maintaining accuracy and preventing downtime. We offer scheduled maintenance programs, including inspection, cleaning, lubrication, and part replacement to keep your machine running smoothly.

Repair Services:

In the event of equipment malfunction or damage, our repair services ensure quick diagnosis and resolution. We use genuine spare parts to restore your machine to optimal working condition, minimizing production interruptions.

Training and Consultation:

To empower your team, we provide training sessions covering machine operation, safety protocols, and maintenance best practices. Additionally, our experts are available for consultation to optimize your filling processes and address any technical challenges.

Upgrades and Customization:

We offer upgrade options to enhance machine capabilities and adapt to evolving production requirements. Customization services are available to tailor the Media Filling Machine to specific media types or packaging configurations.

Our commitment is to deliver reliable support and services that maximize the efficiency and productivity of your Media Filling Machine, ensuring your operations run seamlessly.

FAQ:

Q1: What is the brand and model number of the Media Filling Machine?

A1: The Media Filling Machine is branded PERWIN, and the model number is PW-ZMGX660.

Q2: Where is the Media Filling Machine manufactured?

A2: It is manufactured in Qidong, Jiangsu.

Q3: What certifications does the Media Filling Machine have?

A3: The machine is certified with CE, ISO, GMP, UL, TUV, and SGS.

Q4: What is the minimum order quantity and price for the Media Filling Machine?

A4: The minimum order quantity is 1 unit, and the price is negotiable.

Q5: What are the packaging details and delivery time for the Media Filling Machine?

A5: The machine is packaged in export standard wooden cases, and the delivery time is 60 working days.

Q6: What payment terms are accepted for purchasing the Media Filling Machine?

A6: Payment is accepted via TT (Telegraphic Transfer).

Q7: What is the supply ability of the Media Filling Machine?

A7: The supply ability is 10 pieces per month.