Media Filling Machine with Servo Motor Control Capping Torque 316L Stainless Steel and Pneumatic Positioning System for Cell Culture Medium

Product Description:

The Cellular culturing medium filler, also known as the Cell culture medium filling machine or Cellular culture medium filler, is a state-of-the-art solution designed to meet the rigorous demands of modern biopharmaceutical production. This advanced media filling machine is engineered to ensure high precision, reliability, and efficiency in the filling process of cell culture media, which is critical for maintaining the quality and sterility of biological products.

One of the key features of this cellular culture medium filler is its comprehensive quality inspection system. The machine performs meticulous inspections on filling volume and capping quality to guarantee that every bottle leaving the production line meets stringent quality standards. Unqualified filling volumes, loose caps, and crooked caps are automatically detected and rejected to prevent defective products from proceeding further. Additionally, a manual light inspection under LED lighting with adjustable illumination is integrated into the system, allowing operators to detect clarity issues and visually select unqualified products. This combination of automated and manual inspection ensures exceptional product integrity and reduces the risk of contamination or inconsistency.

The capping positioning system of the cell culture medium filling machine utilizes pneumatic technology to precisely position both the bottle body and the bottle mouth. This pneumatic positioning enhances the accuracy of cap placement, significantly reducing the chances of cap misalignment or damage during the sealing process. By maintaining consistent and secure capping, the machine ensures the sterility and safety of the contents, which is paramount in cell culture media applications.

To address the challenges of maintaining sterility and liquid level control during the filling process, the cellular culturing medium filler is equipped with an optional buffer tank or buffer bag. The buffer tank is designed to meet the requirements of high-temperature sterilization, ensuring that the filled media remains uncontaminated throughout the process. It features an observation window that allows operators to monitor the contents visually, a sterile respirator with a 0.22μm filter to maintain aseptic conditions, and a weighing platform equipped with a weighing sensor for precise liquid level control. This configuration guarantees that the medium is filled under optimal conditions, preserving its quality and effectiveness for downstream applications.

The power requirements for the filling room are standardized at 380V and 50Hz, with the entire system consuming approximately 11.5KW. This power specification ensures stable and efficient operation of all mechanical and electronic components, supporting continuous production runs without interruptions or power-related issues.

Additionally, the machine incorporates a bottle pushing mechanism installed at the end of the bottle discharging screw. This mechanism ensures that each group of bottles is smoothly discharged after filling, preventing any bottles from remaining at the screw’s end. This feature is critical as it prevents confusion with the next filling group and facilitates convenient random inspection or sample retention of the entire group. By streamlining the bottle discharge process, the machine enhances production efficiency and quality control capabilities.

In summary, this cellular culturing medium filler is a highly sophisticated and reliable piece of equipment designed specifically for the precise and sterile filling of cell culture media. Its advanced quality inspection systems, pneumatic capping positioning, sterilizable buffer tank with liquid level control, and intelligent bottle handling mechanisms make it an indispensable asset for biopharmaceutical manufacturers aiming to produce high-quality, contamination-free products. Whether referred to as a Cell culture medium filling machine or Cellular culture medium filler, this equipment stands out for its exceptional performance, operational efficiency, and commitment to product safety.

Features:

• Product Name: Media Filling Machine
• Capping Torque: Servo motor control with preset capping torque on the touch screen (HMI). If the torque is not reached, the servo motor will automatically tighten the cap. If the torque is reached or exceeded, the servo motor will automatically stop capping.
• Filling Needle Lifting: Controlled by a servo motor to lift the filling needle. The height for bottles of different specifications can be digitally set or adjusted, and parameters can be stored to prevent splashing and foaming during filling.
• Buffer Tank or Buffer Bag: If a buffer tank is used, it supports high temperature sterilization and is equipped with an observation window, a sterile respirator (0.22μm), and a weighing platform with a weighing sensor to control the liquid level.
• Glove Box: Optional for customers. The filling host Q2 and Q3 areas can be equipped with 2 to 3 pairs of glove boxes.
• Filling Method: Linear positioning filling with weighing filling to calculate the weight of the net liquid accurately.
• Ideal for use as a cell culture medium filling machine, cellular culturing media filler, and cellular culturing medium filler.

Technical Parameters:

Applications:

The PERWIN PW-ZMGX660 Media Filling Machine is an advanced solution designed specifically for precise and efficient filling of biological and pharmaceutical liquids. Originating from Qidong, Jiangsu, this machine is certified with CE, ISO, GMP, UL, TUV, and SGS, ensuring compliance with international quality and safety standards. It stands out in the industry as a reliable Cell culturing medium filling machine, ideal for handling delicate and sensitive liquids used in cell culture and biological research.

This Cellular culture medium filler is widely applied in pharmaceutical factories, biotechnology laboratories, and research institutions where sterile and accurate filling of culture media is crucial. The machine’s construction utilizes 316L stainless steel and medical polymer materials such as silicone tubes, fully meeting GMP requirements. This ensures that the liquids remain uncontaminated and stable throughout the filling process, which is vital for maintaining the integrity of culture media in both research and production environments.

The PW-ZMGX660 excels in scenarios where high filling accuracy is mandatory. With an online weighing system providing ±0.5% to 1% filling precision, it supports stringent quality control processes. The servo motor-controlled filling needle lifting allows for digital adjustment and storage of parameters suitable for different bottle specifications, effectively reducing splashing and foaming during filling. This feature makes it perfect for filling various container types and sizes used in cellular culture applications.

In addition, the Culture medium filling machine features a servo motor-controlled capping system with presettable torque settings on the touch screen (HMI). This smart control ensures that caps are tightened consistently to the required torque, enhancing product safety and integrity. The independent entry buttons and operation interfaces for different product specifications make it user-friendly and adaptable to diverse production needs.

With a minimum order quantity of just one unit and a supply ability of 10 pieces per month, PERWIN offers flexibility to both small-scale research labs and large pharmaceutical manufacturers. The machine is packaged in export standard wooden cases to ensure safe delivery within 60 working days, with payment terms based on TT and negotiable pricing.

Overall, the PERWIN PW-ZMGX660 Media Filling Machine is an indispensable tool for any facility involved in the preparation and packaging of cell culture media. Its precision, reliability, and compliance with international standards make it an ideal choice for anyone seeking a dependable culture medium filling machine or cellular culture medium filler to enhance productivity and maintain product quality in biopharmaceutical manufacturing.

Support and Services:

Our Media Filling Machine is designed to provide precise and efficient filling solutions for a variety of media types. For optimal performance, it is essential to follow the recommended maintenance schedule and use only compatible components and accessories.

If you encounter any operational issues, please refer to the user manual for troubleshooting tips. Common issues such as inconsistent filling volumes or machine stoppages can often be resolved by checking the calibration settings and ensuring that the filling nozzles are clean and unobstructed.

We offer comprehensive technical support to help you maximize the efficiency and lifespan of your Media Filling Machine. Our support includes remote diagnostics, software updates, and expert guidance on machine setup and customization.

Regular servicing and preventive maintenance are crucial for maintaining the accuracy and reliability of your filling machine. We recommend scheduling periodic inspections with our certified technicians to identify and address potential wear and tear before it affects machine performance.

For parts replacement and upgrades, we provide genuine components that meet the original equipment specifications. Using authorized parts ensures compatibility and maintains the warranty coverage of your machine.

Training sessions are available to familiarize your operators with the proper use and safety protocols of the Media Filling Machine. Well-trained personnel can significantly reduce downtime and improve overall production quality.

Our commitment is to deliver exceptional technical support and service to ensure your Media Filling Machine operates smoothly and efficiently throughout its service life.

FAQ:

Q1: What is the brand and model number of the Media Filling Machine?

A1: The Media Filling Machine is branded PERWIN, and the model number is PW-ZMGX660.

Q2: Where is the Media Filling Machine manufactured?

A2: This machine is manufactured in Qidong, Jiangsu.

Q3: What certifications does the PERWIN PW-ZMGX660 Media Filling Machine have?

A3: The machine holds multiple certifications including CE, ISO, GMP, UL, TUV, and SGS.

Q4: What is the minimum order quantity and price for the Media Filling Machine?

A4: The minimum order quantity is 1 unit, and the price is negotiable based on order details.

Q5: What are the packaging and delivery details for the Media Filling Machine?

A5: The machine is packed in export standard wooden cases, with a delivery time of 60 working days after order confirmation.

Q6: What payment terms and supply ability are offered for this machine?

A6: The payment term is TT (Telegraphic Transfer), and the supply ability is 10 pieces per month.