Product Description:
The Media Filling Machine is a highly efficient and precise piece of equipment specially designed for filling cellular culturing media, making it an essential tool in biotechnology and pharmaceutical industries. This machine, often referred to as a cellular culturing media filler or cell culture medium filling machine, is engineered to meet the rigorous demands of filling cell culturing media with accuracy and sterility, ensuring product quality and consistency.
One of the standout features of this cell culturing medium filling machine is its reliance on compressed air with a pressure range of 0.4 to 0.8 Mpa. This controlled compressed air system plays a crucial role in the smooth operation of the machine, enabling precise filling and capping processes while maintaining the sterility and integrity of the media being handled.
The machine boasts impressive filling capacities that cater to different bottle sizes commonly used in laboratories and production environments. For 125ml bottles, the machine achieves a filling speed of about 20 to 24 bottles per minute, subject to actual testing conditions. For larger bottles of 500ml, it can fill approximately 15 to 17 bottles per minute, ensuring high throughput without compromising the accuracy of the fill volume. This versatility makes it ideal for various production scales and requirements.
An important component that enhances the machine’s functionality is the buffer tank or buffer bag system. When a buffer tank is utilized, it is designed to meet the stringent requirements of high-temperature sterilization, ensuring that the media remains uncontaminated throughout the process. The tank is equipped with an observation window, allowing operators to visually monitor the media level and flow during filling. Additionally, it includes a sterile respirator with a 0.22μm filter to maintain aseptic conditions by preventing microbial contamination. A weighing platform integrated with a weighing sensor is also part of the buffer tank system, providing precise control over the liquid level and ensuring consistent filling volumes for every bottle.
The capping positioning mechanism of this cell culture medium filling machine is pneumatic, offering accurate positioning of both the bottle body and the bottle mouth. This pneumatic positioning ensures that caps are applied securely and correctly every time, minimizing the risk of leaks, spills, or contamination. The reliable capping system complements the filling process, contributing to the overall efficiency and safety of the media packaging.
To further optimize the workflow, a bottle pushing mechanism is installed at the end of the bottle discharging screw. This feature ensures that each group of bottles is smoothly discharged after filling, preventing any bottles from being left at the end of the screw. By avoiding leftover bottles, the machine facilitates clear separation between filling batches, which is particularly beneficial for random inspections or sample retention of entire groups. This attention to detail enhances quality control and traceability in production operations.
In summary, this Media Filling Machine excels as a specialized cellular culturing media filler and cell culture medium filling machine, combining high-speed operation with strict aseptic control and precision. Its advanced compressed air system, adaptable filling capacities, sterile buffer tank features, pneumatic capping positioning, and efficient bottle discharge mechanisms make it an indispensable asset for laboratories and manufacturing facilities focused on cell culture media production. Whether for small-scale laboratory use or larger production lines, this machine delivers consistent, sterile, and reliable filling performance, ensuring that cell culturing media are packaged safely and efficiently.
Features:
- Product Name: Media Filling Machine
- Safety Protection: 304 Stainless Steel Frame, Tempered Glass, Alarm Information, Door Opening And Shutdown, Emergency Stop Device, Etc.
- Control Interface: Each Specification Product Has Independent Entry Buttons And Independent Operation Interfaces, All With Mature Parameters, Convenient For Customers To Use
- Machine Material: The Material In Direct Contact With The Liquid Is 316L Stainless Steel, Or Medical Polymer Materials That Meet GMP Requirements, Such As Silicone Tubes, Etc.
- Compressed Air: 0.4～0.8Mpa
- Buffer Tank or Buffer Bag: If A Buffer Tank Is Used, It Can Meet The Requirements Of High Temperature Sterilization, Equipped With An Observation Window, A Sterile Respirator 0.22μm, And A Weighing Platform With A Weighing Sensor To Control The Liquid Level.
- Ideal for use as a Cell culturing medium filling machine, Cell culturing media filler, and Cellular culture medium filling machine
Technical Parameters:
| Glove box |
Customer Optional. The Filling Host Q2 And Q3 Areas Can Be Equipped With 2~3 Pairs Of Glove Boxes |
| Quality inspection |
Filling Volume And Capping Quality Inspection, Unqualified Filling Volume, Loose Caps, And Crooked Caps Are Inspected And Rejected Manual Light Inspection Under LED, Etc., With Adjustable Illumination, To Detect Clarity And Select Unqualified Products |
| Capping method |
6 Sets Of Servo Motor Controlled Capping Units, Each Set Of Capping Head Servo Controlled Separately, Three-claw Capping Head. Can Reverse Loose Capping And Forward Capping For Square Bottles |
| Bottle specification |
125ml And 500ml Square Nalgene Aseptic Bottles With The Same Cap |
| Measuring method |
6 Sets Of Peristaltic Pumps, Leadfluid Dual-channel Pump Head + Servo Motor |
| Production line composition |
Bottle Loading Power Platform + Inner Package Unpacking Platform → Purification Buffer Zone (liquid Supply Area) → Decapping → Empty Bottle Weighing + Filling + Weighing After Filling → Capping → Entering The Inspection And Rejection Area (unqualified Weighing, No Cap, Crooked Cap, Not Tightened Inspection, Unqualified Products Enter The Dedicated Channel, And Unqualified Products Can Be Specially Processed Under The Laminar Flow Hood In This Area) → Finished Products Enter The Conveyor Belt → Automatic Film Sleeve + Heat Shrink Machine → Collection Platform |
| Filling accuracy |
Online Weighing (weighing Machine) ±0.5%~1% |
| Control interface |
Each Specification Product Has Independent Entry Buttons And Independent Operation Interfaces, All With Mature Parameters, Convenient For Customers To Use |
| Machine material |
The Material In Direct Contact With The Liquid Is 316L Stainless Steel, Or Medical Polymer Materials That Meet GMP Requirements, Such As Silicone Tubes, Etc |
| Buffer tank or buffer bag |
If A Buffer Tank Is Used, It Can Meet The Requirements Of High Temperature Sterilization, Equipped With An Observation Window, A Sterile Respirator 0.22μm, And A Weighing Platform With A Weighing Sensor To Control The Liquid Level |
Applications:
The PERWIN PW-ZMGX660 Cell Culture Medium Filling Machine is an advanced solution designed specifically for the efficient and precise filling of cell culture media and other related liquids. Originating from Qidong, Jiangsu, this machine meets international standards with certifications including CE, ISO, GMP, UL, TUV, and SGS, ensuring high quality and reliability for various pharmaceutical and biotechnology applications.
This Culture Medium Filling Machine is ideal for use in sterile environments such as biopharmaceutical manufacturing plants, research laboratories, and cell culture production facilities. It is perfectly suited for filling culture media into bottles with high accuracy, utilizing an online weighing system that guarantees filling precision within ±0.5% to 1%. The machine is capable of handling different bottle sizes, with a capacity of approximately 20 to 24 bottles per minute for 125ml bottles and 15 to 17 bottles per minute for 500ml bottles, depending on actual testing conditions.
Thanks to its comprehensive production line composition, the PW-ZMGX660 supports a smooth and sterile filling process. It includes a bottle loading power platform, inner package unpacking platform, purification buffer zone with liquid supply, decapping, empty bottle weighing, filling with weighing after filling, capping, and an inspection and rejection area. This inspection zone is equipped to detect unqualified products such as those with no cap, crooked caps, or improperly tightened caps, ensuring only high-quality finished products proceed to the conveyor belt. The final stages include automatic film sleeve application and heat shrink packaging, followed by collection on a dedicated platform.
A notable feature of this Cell Culture Medium Filling Machine is its buffer tank option, which supports high-temperature sterilization. The buffer tank comes equipped with an observation window, a sterile respirator with a 0.22μm filter, and a weighing platform with sensors to control the liquid level accurately, thus maintaining sterile conditions throughout the filling process.
The machine's user-friendly control interface offers independent entry buttons and operation panels for each product specification, equipped with mature parameters that make it convenient for customers to operate and customize according to their needs. With a supply ability of 10 units per month, a minimum order quantity of one unit, negotiable pricing, and export standard wooden case packaging, PERWIN ensures reliable delivery within 60 working days with TT payment terms.
Overall, the PERWIN PW-ZMGX660 Culture Medium Filling Machine represents a perfect balance of precision, efficiency, and sterile processing capability, making it an indispensable asset for any facility involved in cell culture medium production and filling.
Support and Services:
Our Media Filling Machine is designed to provide efficient and precise filling solutions for a variety of media types. To ensure optimal performance and longevity of the machine, we offer comprehensive technical support and services tailored to your needs.
Technical Support:
Our expert technical support team is available to assist you with installation, calibration, and troubleshooting. We provide detailed user manuals and online resources to help you understand the machine’s operation and maintenance. Remote diagnostics and software updates are also available to keep your machine running smoothly.
Maintenance Services:
Regular maintenance is crucial for the reliable operation of your Media Filling Machine. We offer scheduled maintenance services including inspection, cleaning, lubrication, and parts replacement. Our technicians are trained to identify potential issues before they become major problems, reducing downtime and repair costs.
Training Programs:
We provide comprehensive training programs for your staff to ensure proper operation and handling of the Media Filling Machine. Training sessions cover machine setup, safety procedures, routine maintenance, and troubleshooting techniques.
Spare Parts and Upgrades:
We supply genuine spare parts and upgrade kits to enhance the functionality and extend the life of your Media Filling Machine. Our parts are manufactured to the highest quality standards to ensure compatibility and performance.
Warranty and Repair:
The Media Filling Machine comes with a standard warranty covering manufacturing defects. In the event of a malfunction, our repair services are prompt and reliable, minimizing your operational downtime.
By choosing our Media Filling Machine, you gain access to a full range of technical support and services designed to maximize your productivity and ensure your investment delivers long-term value.
FAQ:
Q1: What is the brand and model number of the Media Filling Machine?
A1: The Media Filling Machine is branded PERWIN, and the model number is PW-ZMGX660.
Q2: Where is the Media Filling Machine manufactured?
A2: The machine is manufactured in Qidong, Jiangsu.
Q3: What certifications does the Media Filling Machine have?
A3: The machine holds CE, ISO, GMP, UL, TUV, and SGS certifications.
Q4: What is the minimum order quantity and price for the Media Filling Machine?
A4: The minimum order quantity is 1 unit, and the price is negotiable.
Q5: What are the packaging details and delivery time for the Media Filling Machine?
A5: The machine is packaged in export standard wooden cases, with a delivery time of 60 working days.
Q6: What payment terms and supply ability are available for this machine?
A6: Payment is accepted via TT (Telegraphic Transfer), and the supply ability is 10 pieces per month.
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