Media Filling Machine with Servo Motor Controlled Filling Needle Lifting Drip-proof Design and 304 Stainless Steel Frame

Product Description:

The Media Filling Machine is an advanced and highly efficient piece of equipment designed specifically for precise and reliable filling of cell culture media. As a specialized cell culture media filler, this machine integrates cutting-edge technology to ensure that the filling process is smooth, accurate, and contamination-free, making it an ideal choice for laboratories and production facilities dealing with cell culture mediums.

One of the standout features of this cell culture medium filling machine is the servo motor-controlled filling needle lifting mechanism. This innovative design allows the height of the filling needle to be digitally set and adjusted according to the specifications of different bottle sizes. This flexibility ensures that the filling process is optimized for various container dimensions, minimizing splashing and foaming during the filling operation. Additionally, the machine can store these height parameters, enabling quick changeovers and consistent filling quality without the need for manual recalibration each time the bottle specification changes.

In order to address common issues faced during liquid filling, the Media Filling Machine incorporates a specially designed drip-proof system. A unique liquid receiving tank is integrated to catch any residual drops that may fall after the filling needle completes its operation. This feature significantly reduces wastage and keeps the filling environment clean, preventing contamination or mess around the filling area. This drip-proof design underscores the machine’s focus on maintaining the integrity and purity of the cell culture media throughout the filling process.

Safety and durability are paramount in the construction of this cell culture media filler. The machine features a robust frame made from 304 stainless steel, known for its corrosion resistance and strength, ensuring long-lasting performance even in demanding production environments. The tempered glass panels provide a clear view of the filling operation while offering protection from potential hazards. The machine is equipped with multiple safety mechanisms, including alarm systems that notify operators of any issues, automatic shutdown when doors are opened, and an emergency stop device to halt operations immediately if required. These safety features ensure both operational security and user protection, making the machine reliable and trustworthy for critical filling tasks.

The Media Filling Machine operates on a power supply of 380V at 50Hz, with a total power consumption of approximately 11.5KW. This power configuration supports the machine’s high-performance components and ensures stable and consistent operation during extended production runs. The efficient power usage combined with its advanced technology makes it a cost-effective solution for medium to large-scale cell culture media filling needs.

The measuring method employed by this cell culture medium filling machine is highly precise, utilizing six sets of peristaltic pumps paired with Leadfluid dual-channel pump heads and servo motors. This combination allows for accurate control over the volume of liquid dispensed, ensuring consistent filling volumes across multiple containers. The dual-channel pump heads enhance the machine’s ability to handle different types of media with varying viscosities, making it versatile for a wide range of cell culture applications.

In summary, the Media Filling Machine is a state-of-the-art cell culture media filler designed to deliver precision, safety, and efficiency. Its servo motor-controlled needle lifting, drip-proof design, robust stainless steel construction, and advanced peristaltic pump system make it an indispensable asset for any facility involved in the preparation and packaging of cell culture media. Whether for research laboratories or industrial-scale production, this cell culture medium filling machine ensures high-quality, contamination-free filling with minimal downtime and maintenance.

Features:

• Product Name: Media Filling Machine - Ideal for cell culture media filler and cellular culture media filler applications.
• Inline Weight Checking: Weighing before filling with a weighing sensor that controls the liquid output of the peristaltic pump. Units exceeding the standard are automatically removed.
• Safety Protection: Constructed with a 304 stainless steel frame and tempered glass. Features alarm information, door opening shutdown, and an emergency stop device for enhanced safety.
• Measuring Method: Equipped with 6 sets of peristaltic pumps, Leadfluid dual-channel pump head, and servo motor for precise operation.
• Filling Accuracy: Online weighing with a precision of ±0.5%~1% ensured by the integrated weighing machine.
• Capping Torque Control: Servo motor controlled with preset torque settings on the touch screen (HMI). The motor automatically tightens the cap if the desired torque is not reached and stops once the torque is met or exceeded.
• Designed specifically as a cellular culture media filler, ensuring reliable and efficient filling processes.

Technical Parameters:

Applications:

The PERWIN Media Filling Machine, model PW-ZMGX660, originating from Qidong, Jiangsu, is a state-of-the-art cellular culturing media filler designed to meet the rigorous demands of modern biopharmaceutical and laboratory environments. Certified by CE, ISO, GMP, UL, TUV, and SGS, this cell culturing medium filling machine ensures compliance with international quality and safety standards, making it an ideal solution for filling and capping operations in sterile and controlled settings.

This advanced cellular culturing media filler is perfectly suited for applications in biotechnology firms, pharmaceutical companies, and research institutions where precise and contamination-free filling of cell culture media is critical. The PW-ZMGX660 excels in environments requiring strict aseptic processing due to its inline weight checking system, which includes weighing before filling and a weighing sensor that controls the liquid output of the peristaltic pump. Liquids exceeding preset standards are automatically rejected, ensuring consistent product quality.

In scenarios where high-temperature sterilization is necessary, the machine can be equipped with a buffer tank featuring an observation window, a sterile respirator rated at 0.22μm, and a weighing platform with a sensor to maintain accurate liquid levels. This feature makes the machine particularly suitable for pharmaceutical production lines that demand sterile filling conditions to maintain the integrity of sensitive cell culturing media.

The PW-ZMGX660 employs six sets of peristaltic pumps with Leadfluid dual-channel pump heads and servo motors, providing precise and gentle handling of the media to prevent damage to delicate biological components. Its pneumatic positioning system for bottle bodies and mouths guarantees accurate capping, while the servo motor-controlled capping torque can be preset and monitored via the touch screen (HMI). The automatic tightening and stopping functions ensure secure and consistent sealing, vital for maintaining product sterility during storage and transport.

With a supply ability of 10 units per month and a minimum order quantity of just one, the PERWIN cell culturing medium filling machine is accessible for both small-scale laboratories and large-scale manufacturing plants. The machine is delivered in export-standard wooden cases within 60 working days, with payment terms based on TT and negotiable pricing to accommodate various customer needs.

In summary, the PERWIN PW-ZMGX660 cellular culturing media filler is an indispensable asset for any facility involved in the preparation and packaging of cell culture media. Its blend of advanced technology, strict quality controls, and customizable features make it a leading choice for reliable, efficient, and sterile filling operations in the biotechnology and pharmaceutical industries.

Support and Services:

Our Media Filling Machine comes with comprehensive technical support and services to ensure optimal performance and customer satisfaction. We provide detailed installation guidance, user manuals, and troubleshooting assistance to help you get started quickly and efficiently.

Our team of skilled technicians is available to offer remote support and on-site service to address any operational issues or maintenance needs. Regular maintenance programs and spare parts availability are also part of our commitment to keep your Media Filling Machine running smoothly.

We offer training sessions for your staff to ensure proper operation and handling of the machine, maximizing productivity and minimizing downtime. Additionally, software updates and upgrades are provided to enhance functionality and keep your equipment up to date with the latest technology.

With our dedicated technical support and service solutions, you can rely on us to support your business needs and maintain the high quality and efficiency of your Media Filling Machine.

FAQ:

Q1: What is the brand and model number of the Media Filling Machine?

A1: The Media Filling Machine is manufactured by PERWIN and the model number is PW-ZMGX660.

Q2: Where is the Media Filling Machine produced?

A2: The machine is produced in Qidong, Jiangsu.

Q3: What certifications does the PERWIN PW-ZMGX660 Media Filling Machine have?

A3: This machine is certified with CE, ISO, GMP, UL, TUV, and SGS certifications.

Q4: What is the minimum order quantity and price for the Media Filling Machine?

A4: The minimum order quantity is 1 unit, and the price is negotiable depending on order and specifications.

Q5: What are the packaging details and delivery time for this machine?

A5: The machine is packaged in export standard wooden cases, and the delivery time is approximately 60 working days.

Q6: What are the payment terms and supply ability for the PERWIN PW-ZMGX660?

A6: Payment terms are TT (Telegraphic Transfer), and the supply ability is 10 pieces per month.