Servo Motor Controlled Capping Torque Media Filling Machine with Independent Operation Interfaces and Bottle Feeding Screw Driven

Product Description:

The Media Filling Machine is an advanced and highly reliable solution designed specifically for precise and efficient filling of cell culture media. Known also as the Cell Culture Medium Filling Machine or Culture Medium Filling Machine, this equipment is engineered to meet the stringent requirements of pharmaceutical and biotechnology industries, ensuring the highest standards of quality and safety during the filling process.

One of the standout features of this Cell Culture Media Filler is its comprehensive quality inspection system. The machine conducts meticulous inspections of filling volume and capping quality to guarantee product consistency and reliability. It automatically identifies and rejects unqualified filling volumes, loose caps, and crooked caps, ensuring that only products meeting exact specifications proceed further. Additionally, the system includes a manual light inspection feature under adjustable LED illumination, allowing operators to examine the clarity of the filled media and selectively weed out any defective products. This dual inspection approach significantly reduces the risk of contamination and product defects, which is critical in cell culture applications.

The machine’s construction emphasizes hygiene and compliance with industry standards. All parts of the machine that come into direct contact with the liquid media are fabricated from 316L stainless steel or medical-grade polymer materials, such as silicone tubes, that meet GMP (Good Manufacturing Practice) requirements. These materials provide excellent corrosion resistance and maintain the purity of the cell culture media, preventing any contamination or chemical reactions that could compromise the media’s quality.

In terms of filling technology, the Media Filling Machine employs a linear positioning filling method combined with weighing filling. This advanced approach calculates the net weight of the liquid dispensed into each container with high precision, ensuring uniform volume across all bottles or vials. This accuracy is essential for cell culture processes where precise media volumes directly impact cell growth and experimental outcomes. The weighing filling method also helps minimize waste and improve operational efficiency.

To enhance operational flexibility and contamination control, the machine offers an optional glove box configuration. Customers can opt to equip the filling host’s Q2 and Q3 zones with two to three pairs of glove boxes, providing a sterile and isolated environment for operators to handle the media filling process safely. This feature is especially beneficial in cleanroom settings or when working with sensitive cell culture media that require stringent environmental controls.

Another critical safety feature of the Culture Medium Filling Machine is its anti-filling needle deviation mechanism. If the filling needle deviates from the bottle mouth during operation, the machine triggers an immediate alarm and stops the filling process. This prevents spills, cross-contamination, and product loss, maintaining the integrity of the filling operation and protecting both the product and the operator.

In summary, the Media Filling Machine stands out as a state-of-the-art Cell Culture Medium Filling Machine designed to deliver unparalleled accuracy, hygiene, and operational safety. Its comprehensive quality inspection system, use of premium materials, precise linear positioning and weighing filling methods, optional glove box configurations, and robust safety alarms make it an indispensable tool for laboratories and manufacturers involved in cell culture media production. Whether you refer to it as a Cell Culture Media Filler or Culture Medium Filling Machine, it guarantees consistent, high-quality filling performance that meets the demanding standards of modern biotechnological applications.

Features:

• Product Name: Media Filling Machine
• Cellular culturing media filler designed for precise and efficient filling processes.
• Push bottle at the end of the screw: A bottle pushing mechanism is installed at the end of the bottle discharging screw to ensure that each group of bottles can be discharged smoothly after filling, preventing bottles from being left at the end of the screw to avoid confusion with the next filling group, facilitating random inspection or sample retention of the entire group.
• Capacity:
  • 125ml: About 20~24 bottles per minute (subject to actual test)
  • 500ml: About 15~17 bottles per minute (subject to actual test)
• Glove box: Customer optional. The filling host Q2 and Q3 areas can be equipped with 2~3 pairs of glove boxes for enhanced sterile operations.
• Capping positioning: Pneumatic positioning of bottle body and bottle mouth ensuring accurate and secure capping.
• Safety protection: Constructed with 304 stainless steel frame and tempered glass; features alarm information, door opening and shutdown mechanisms, emergency stop device, etc., to ensure operational safety.
• Ideal as a cell culturing media filler for laboratory and industrial applications requiring high precision and safety.
• Specifically engineered as a cell culturing media filler to meet the stringent demands of cellular culturing environments.

Technical Parameters:

Applications:

The PERWIN Media Filling Machine, model PW-ZMGX660, originating from Qidong, Jiangsu, is a highly advanced and reliable solution specifically designed for the precise and efficient filling of cell culturing media. This machine is an ideal choice for laboratories, pharmaceutical companies, and biotechnology firms involved in the production and packaging of cellular culture mediums. Certified with CE, ISO, GMP, UL, TUV, and SGS, the PW-ZMGX660 guarantees compliance with international quality and safety standards, ensuring optimal performance and product integrity.

One of the standout features of this cellular culture medium filling machine is its inline weight checking system. The machine employs weighing before filling combined with weighing sensors that accurately control the liquid output of the peristaltic pump. This innovative mechanism ensures that any bottles exceeding the preset filling standard are automatically removed, thereby maintaining consistent product quality and minimizing waste. The machine’s control interface is user-friendly, featuring independent entry buttons and operation interfaces for each specification product, all pre-configured with mature parameters. This design facilitates easy operation and quick adjustments, making it suitable for various production scales and media types.

The PW-ZMGX660 excels in versatility and efficiency, with a capacity to fill approximately 20 to 24 bottles per minute for 125ml bottles, and 15 to 17 bottles per minute for 500ml bottles, subject to actual testing conditions. Its power requirements are set at 380V 50Hz with an approximate power consumption of 11.5KW, ensuring robust and stable operation. For processes requiring high-temperature sterilization, the machine can be equipped with a buffer tank that includes an observation window, a sterile respirator rated at 0.22μm, and a weighing platform with a sensor to maintain precise liquid levels. This feature is crucial for maintaining sterility and preventing contamination during the filling process.

Packaging of the PERWIN Media Filling Machine adheres to export standards, utilizing sturdy wooden cases to ensure safe transportation. With a supply ability of 10 units per month, a minimum order quantity of just one unit, and negotiable pricing, this cell culture media filler is accessible to a wide range of customers. Delivery time is approximately 60 working days, with payment terms based on TT. Overall, the PERWIN PW-ZMGX660 is a top-tier cell culturing media filler that combines precision, efficiency, and compliance, making it an indispensable asset in any cellular culture medium filling operation.

Support and Services:

Our Media Filling Machine is designed to provide precise and efficient filling solutions for a variety of media types. To ensure optimal performance and longevity of your machine, we offer comprehensive technical support and services.

Technical support includes assistance with installation, setup, and calibration of the machine to meet your specific production requirements. Our team of experts is available to troubleshoot any operational issues and provide guidance on best practices for maintenance and use.

We also offer routine maintenance services to keep your Media Filling Machine running smoothly. This includes regular inspections, cleaning, lubrication, and replacement of worn parts to prevent downtime and extend the machine's lifespan.

For upgrades and customization, we provide tailored solutions to adapt the machine to new media types or production scales. Our support team can assist with software updates and hardware modifications as needed.

Training services are available to ensure your operators are fully knowledgeable about the machine’s functions and safety protocols, helping to maximize productivity and minimize errors.

In case of any technical difficulties, our support team is committed to providing prompt and effective solutions to minimize disruption to your operations.

Trust our technical support and services to keep your Media Filling Machine operating at peak efficiency, ensuring consistent and reliable filling performance for your production needs.

FAQ:

Q1: What is the brand and model number of the Media Filling Machine?

A1: The Media Filling Machine is manufactured by PERWIN and the model number is PW-ZMGX660.

Q2: Where is the Media Filling Machine produced?

A2: The machine is produced in Qidong, Jiangsu.

Q3: What certifications does the Media Filling Machine have?

A3: The machine is certified with CE, ISO, GMP, UL, TUV, and SGS certifications.

Q4: What is the minimum order quantity and price for the Media Filling Machine?

A4: The minimum order quantity is 1 unit, and the price is negotiable.

Q5: What are the packaging details and delivery time for the Media Filling Machine?

A5: The machine is packaged in export standard wooden cases, and the delivery time is 60 working days.

Q6: What are the payment terms and supply ability for the Media Filling Machine?

A6: The payment terms are TT (Telegraphic Transfer), and the supply ability is 10 pieces per month.