Servo Motor Controlled Media Filling Machine with Drip-proof Design and Online Weighing System for Cell Culture Media

Product Description:

The Media Filling Machine is an advanced and highly efficient solution designed specifically for the precise filling of cell culture media, making it an ideal choice for laboratories and biopharmaceutical industries. Known also as a Cell culture media filler, Cellular culturing medium filler, or Cellular culturing media filler, this machine offers exceptional performance in handling sensitive and sterile liquids required for cellular cultivation processes.

One of the primary features of this Media Filling Machine is its innovative buffer system. It can be equipped either with a buffer tank or a buffer bag, depending on the customer's specific needs. If a buffer tank is used, it is engineered to withstand high temperature sterilization, ensuring the sterility and safety of the media throughout the filling process. The buffer tank is also fitted with an observation window that allows operators to monitor the liquid level visually at any time. Additionally, a sterile respirator with a 0.22μm filter ensures that the environment inside the buffer tank remains contamination-free. To further enhance accuracy and control, the buffer tank includes a weighing platform integrated with a weighing sensor, which continuously monitors and maintains the liquid level within the system.

Accuracy in filling is critical when working with cellular culturing media, and this machine excels in this regard. It features an online weighing system with a precision weighing machine capable of achieving filling accuracy within ±0.5% to 1%. This high level of precision minimizes waste and ensures consistency across all filled containers, which is crucial for maintaining the integrity and quality of cell culture media during production.

The control interface of the Media Filling Machine is designed to be user-friendly and efficient. Each product specification comes with independent entry buttons and separate operation interfaces. These interfaces are pre-configured with mature and optimized parameters, making it convenient for users to operate the machine without needing extensive training or complex adjustments. This modular control design allows for flexibility and ease of use, enabling quick setup for various container sizes and media types.

Quality inspection is a vital part of the filling and capping process, and this machine incorporates multiple layers of inspection to ensure product excellence. It conducts thorough filling volume checks as well as capping quality inspections. Any unqualified filling volumes, loose caps, or crooked caps are identified and rejected to prevent substandard products from reaching the market. The inspection process also includes a manual light inspection performed under LED lighting with adjustable illumination levels. This feature allows operators to detect clarity issues and select unqualified products effectively, maintaining the highest standards of quality control.

Capping is handled by six sets of servo motor-controlled capping units, each equipped with an independently servo-controlled three-claw capping head. This sophisticated design allows precise control over the capping torque and positioning. The system can perform both forward capping and reverse loose capping, which is particularly useful for securing caps on square bottles, a common packaging format in the cell culture media industry. This flexibility in capping ensures that containers are sealed securely, preventing leaks or contamination during storage and transport.

In summary, the Media Filling Machine is a specialized piece of equipment tailored for the precise and sterile filling of cell culture media. Its combination of a sterilizable buffer tank with advanced liquid level control, highly accurate online weighing, user-friendly control interfaces, rigorous quality inspection, and versatile servo-controlled capping mechanisms make it an indispensable tool for any facility producing cellular culturing medium or cellular culturing media. By integrating these features, the machine guarantees high efficiency, reliability, and product safety, meeting the stringent demands of modern biotechnological and pharmaceutical production environments.

Features:

• Product Name: Media Filling Machine
• Drip-proof design: A special liquid receiving tank is designed to prevent liquid drops from dripping after filling with the filling needle
• Capping positioning: Pneumatic positioning of bottle body and bottle mouth ensures precise capping
• Inline weight checking: Weighing before filling combined with a weighing sensor controls the liquid output of the peristaltic pump; bottles exceeding the standard are automatically removed
• Compressed air requirement: 0.4～0.8Mpa
• Capacity:
  • 125ml: About 20~24 bottles per minute (subject to actual test)
  • 500ml: About 15~17 bottles per minute (subject to actual test)
• Ideal for use as a cellular culture media filler, cellular culturing media filler, and cell culturing media filler

Technical Parameters:

Applications:

The PERWIN Media Filling Machine, model PW-ZMGX660, is an advanced and reliable solution designed specifically for precise and efficient filling of cell culturing media. Originating from Qidong, Jiangsu, this machine is ideal for pharmaceutical, biotechnology, and laboratory environments where accuracy and sterility are paramount. Certified with CE, ISO, GMP, UL, TUV, and SGS, the PW-ZMGX660 ensures compliance with international quality and safety standards, making it a trusted choice for filling cell culture mediums.

This cell culture medium filling machine is widely used in scenarios such as biopharmaceutical production lines, research laboratories, and industrial cell culture facilities. It is perfectly suited for filling liquid media in sterile environments, where contamination must be avoided. The machine’s production line composition includes a bottle loading power platform, inner package unpacking platform, purification buffer zone, and a comprehensive filling and capping system. This setup guarantees smooth workflow from bottle feeding and separation—powered by a servo motor-driven bottle feeding screw—to precise weighing and linear positioning filling with six sets of peristaltic pumps and Leadfluid dual-channel pump heads.

The PW-ZMGX660 excels in applications requiring high precision and safety. Its weighing filling method calculates the net liquid weight accurately and includes multiple quality control checkpoints such as decapping, empty bottle weighing, filling, weighing after filling, and capping. Moreover, the machine features an inspection and rejection area for unqualified products, which are handled under a laminar flow hood to maintain sterility. This cellular culture medium filling machine is designed with a 304 stainless steel frame and tempered glass, providing durability and easy cleaning, along with safety features like alarm systems, door opening shutdown, and emergency stop devices.

Its flexibility and reliability make the PW-ZMGX660 an excellent choice for occasions requiring sterile filling of cell culturing media, including small to medium production batches, R&D sample preparation, and commercial manufacturing. With a supply ability of 10 units per month, a minimum order quantity of one, and negotiable pricing, it caters to diverse customer needs. Packaged in export standard wooden cases and delivered within 60 working days with TT payment terms, the PERWIN media filling machine stands out as a professional, safe, and efficient solution for all cell culture medium filling applications.

Support and Services:

Our Media Filling Machine is designed to provide precise and efficient filling solutions for a variety of media types. To ensure optimal performance and longevity of your equipment, our technical support team is available to assist with installation, troubleshooting, maintenance, and upgrades.

We offer comprehensive services including on-site setup, calibration, and operator training to help you maximize productivity. Regular maintenance programs are available to prevent downtime and extend the life of your machine.

In case of any technical issues, our support specialists are equipped to provide prompt diagnostics and repair guidance. Replacement parts and consumables are readily available to minimize delays.

For software updates and performance optimization, we provide remote support and periodic system enhancements tailored to your specific operational needs.

Trust our experienced technical team to deliver reliable support and services that keep your Media Filling Machine running smoothly and efficiently.

FAQ:

Q1: What is the brand and model number of the Media Filling Machine?

A1: The Media Filling Machine is manufactured by PERWIN and the model number is PW-ZMGX660.

Q2: Where is the Media Filling Machine produced?

A2: The machine is produced in Qidong, Jiangsu, China.

Q3: What certifications does the PERWIN PW-ZMGX660 Media Filling Machine have?

A3: This machine is certified with CE, ISO, GMP, UL, TUV, and SGS certifications.

Q4: What is the minimum order quantity and how is the price determined?

A4: The minimum order quantity is 1 unit, and the price is negotiable based on order details.

Q5: What are the packaging and delivery details for this machine?

A5: The machine is packaged in export standard wooden cases. The delivery time is approximately 60 working days after order confirmation.

Q6: What are the payment terms and supply ability for the PERWIN PW-ZMGX660?

A6: Payment is accepted via TT (Telegraphic Transfer), and the supply ability is 10 pieces per month.