Product Description:
The Media Filling Machine is a highly efficient and precise solution designed specifically for the filling and capping of cell culture media containers. As a state-of-the-art Cell culture media filler, this machine is engineered to meet the stringent requirements of laboratories and production facilities that handle cellular culturing mediums. With advanced features that ensure accuracy, reliability, and quality control, this equipment stands out as an indispensable tool for modern biotechnological and pharmaceutical industries.
One of the core strengths of this Cellular culturing medium filler lies in its impressive capacity and flexibility. The machine is capable of filling two standard bottle sizes: 125ml and 500ml. For the smaller 125ml bottles, the filling capacity ranges from approximately 20 to 24 bottles per minute, subject to actual test conditions. For the larger 500ml bottles, it can fill around 15 to 17 bottles per minute, again depending on real-world testing. This dual capacity makes the Media Filling Machine adaptable to various production scales, whether small batch runs or larger volume manufacturing.
Filling precision is paramount in the handling of cellular culturing mediums, and this machine delivers through its linear positioning filling method combined with weighing filling technology. By calculating the net liquid weight during the filling process, the system ensures that each bottle contains an accurate and consistent volume of media. This minimizes waste and guarantees that end users receive products that meet their exact specifications, which is critical for sensitive biological applications.
The capping method integrated into this Cellular culturing medium filler is equally advanced and customizable. It features six sets of servo motor-controlled capping units, with each set of capping heads being servo controlled independently. The use of three-claw capping heads allows for firm and reliable sealing of the bottles. Importantly, the system supports both reverse loose capping and forward capping, which is especially beneficial for handling square bottles such as the standard 125ml and 500ml Nalgene aseptic bottles used in cell culture applications. This versatility ensures that caps are securely applied, preventing contamination or leakage during storage and transport.
Quality inspection is a critical component of the Media Filling Machine’s operation. The machine is equipped with comprehensive inspection capabilities that check both the filling volume and the capping quality. Bottles that do not meet the required filling volume, have loose caps, or exhibit crooked caps are automatically detected and rejected. Furthermore, the machine features manual light inspection under LED illumination, which has adjustable brightness levels to enhance the detection of clarity and other visual defects. This rigorous inspection process guarantees that only bottles conforming to the highest quality standards proceed to packaging and distribution.
The machine is specifically designed to work seamlessly with 125ml and 500ml square Nalgene aseptic bottles that use the same cap type. This compatibility simplifies the production line setup and reduces the need for frequent changeovers or equipment adjustments. The focus on aseptic bottles also highlights the machine’s suitability for handling sterile and sensitive cellular culturing mediums, ensuring that contamination risks are minimized throughout the filling and capping process.
In summary, the Media Filling Machine is an exceptional Cellular culturing medium filler that combines high throughput, precision filling, advanced servo-controlled capping, and stringent quality inspection into one integrated system. Its ability to handle two common bottle sizes, coupled with intelligent weight-based filling and versatile capping technology, makes it an ideal choice for laboratories and manufacturers dedicated to producing reliable and high-quality cell culture media. This machine truly embodies the next generation of Cell culture media fillers, delivering efficiency, accuracy, and quality assurance for all your cellular culturing medium filling needs.
Features:
- Product Name: Media Filling Machine
- Power: The filling room operates at 380V 50Hz with a power consumption of about 11.5KW.
- Compressed Air: Operates within the pressure range of 0.4～0.8Mpa.
- Bottle Pushing Mechanism: A bottle pushing mechanism is installed at the end of the bottle discharging screw to ensure smooth discharge of each group of bottles after filling, preventing bottle accumulation and confusion with the next filling group. This feature facilitates random inspection or sample retention of entire groups.
- Safety Protection: Constructed with a 304 stainless steel frame and tempered glass. Equipped with alarm information systems, door opening shutdown, and emergency stop devices for enhanced safety.
- Bottle Feeding and Separation: Bottles are separated by a bottle feeding screw driven by a servo motor, ensuring precise and efficient bottle handling.
- Specialized for Cellular Culture Medium Filling: Designed as a cellular culture medium filling machine, also known as a culture medium filling machine or cellular culture medium filler, this equipment is ideal for precise and sterile filling applications.
Technical Parameters:
| Safety Protection |
304 Stainless Steel Frame, Tempered Glass. Alarm Information, Door Opening And Shutdown; Emergency Stop Device, Etc. |
| Production Line Composition |
Bottle Loading Power Platform + Inner Package Unpacking Platform → Purification Buffer Zone (Liquid Supply Area) → Decapping → Empty Bottle Weighing + Filling + Weighing After Filling → Capping → Entering The Inspection And Rejection Area (Unqualified Weighing, No Cap, Crooked Cap, Not Tightened Inspection, Unqualified Products Enter The Dedicated Channel, And Unqualified Products Can Be Specially Processed Under The Laminar Flow Hood In This Area) → Finished Products Enter The Conveyor Belt → Automatic Film Sleeve + Heat Shrink Machine → Collection Platform |
| Filling Method |
Linear Positioning Filling. Weighing Filling, Calculate The Weight Of The Net Liquid |
| Filling Accuracy |
Online Weighing (Weighing Machine) ±0.5%~1% |
| Control Interface |
Each Specification Product Has Independent Entry Buttons And Independent Operation Interfaces, All With Mature Parameters, Convenient For Customers To Use |
| Bottle Specification |
125ml And 500ml Square Nalgene Aseptic Bottles With The Same Cap |
| Anti-filling Needle Deviation |
Alarm And Stop Mechanism When Filling Needle Deviates From Bottle Mouth |
| Bottle Feeding And Separation |
The Bottles Are Separated By A Bottle Feeding Screw Driven By A Servo Motor |
| Inline Weight Checking |
Weighing Before Filling + Weighing Sensor Controls The Liquid Output Of The Peristaltic Pump, And Those Exceeding The Standard Are Automatically Removed |
| Capacity |
125ml: About 20~24 Bottles Per Minute (Subject To Actual Test); 500ml: About 15~17 Bottles Per Minute (Subject To Actual Test) |
Applications:
The PERWIN Media Filling Machine, model number PW-ZMGX660, originating from Qidong, Jiangsu, is a highly specialized piece of equipment designed for precision and efficiency in the pharmaceutical and biotechnology industries. Certified with CE, ISO, GMP, UL, TUV, and SGS, this machine meets rigorous quality and safety standards, making it an ideal choice for applications involving cellular culturing medium filler processes. Its advanced features and reliable performance make it indispensable in scenarios where contamination prevention and accurate filling are critical.
One of the primary application occasions for the PERWIN PW-ZMGX660 is in the production of cellular culturing media. This machine is engineered to handle delicate liquids with a drip-proof design that includes a special liquid receiving tank to prevent any liquid drops from dripping after filling with the filling needle. This feature is especially important when working with cellular culturing media filler tasks, where maintaining sterility and avoiding cross-contamination are paramount. The machine’s capacity ranges from about 20 to 24 bottles per minute for 125ml containers and 15 to 17 bottles per minute for 500ml containers, subject to actual testing, ensuring high throughput without compromising precision.
The machine’s comprehensive production line composition supports a streamlined workflow suitable for cellular culturing medium filler production environments. Starting with a bottle loading power platform and inner package unpacking platform, the process flows through a purification buffer zone, decapping, precise empty bottle weighing, filling, and post-filling weighing, followed by pneumatic capping positioning. This meticulous sequence ensures that each bottle is accurately filled and sealed. The inclusion of an inspection and rejection area allows for the detection and removal of unqualified products, such as those with improper weighing, missing caps, crooked caps, or insufficient tightening. This guarantees that only products meeting strict quality standards proceed to the final stages.
In addition, the push bottle mechanism at the end of the screw discharge ensures smooth and orderly handling of bottles, preventing any hold-ups or mixing of batches. This is particularly beneficial for quality control measures like random inspection or sample retention of entire groups, which are crucial in pharmaceutical manufacturing. Packaging details involve export standard wooden cases, ensuring safe delivery within 60 working days. With a supply ability of 10 pieces per month and negotiable pricing, the PERWIN PW-ZMGX660 is well suited for businesses requiring reliable and efficient cellular culturing media filler solutions with flexible procurement options.
Support and Services:
Our Media Filling Machine is designed to provide precise and efficient filling solutions for a variety of media products. To ensure optimal performance, we offer comprehensive technical support and services tailored to meet your operational needs.
Technical Support includes assistance with installation, calibration, and troubleshooting. Our team of experts is available to guide you through the setup process, helping you achieve accurate filling volumes and consistent operation. We also provide detailed user manuals and instructional materials to facilitate easy machine handling.
Regular maintenance services are recommended to keep the Media Filling Machine running smoothly. This includes routine inspections, cleaning, lubrication, and replacement of worn parts. We offer scheduled maintenance plans to minimize downtime and extend the lifespan of your equipment.
In addition to maintenance, we provide repair services for any mechanical or electronic issues. Our qualified technicians use genuine replacement parts to restore your machine to full functionality promptly.
We also offer training sessions for your staff to ensure they are well-versed in machine operation, safety protocols, and basic troubleshooting techniques. This helps in maximizing productivity and reducing the risk of errors during the filling process.
For software-related inquiries, including updates and integration with other systems, our support team is ready to assist you in optimizing your Media Filling Machine’s performance.
By choosing our Media Filling Machine, you gain access to a dedicated support network committed to helping you achieve consistent, high-quality filling results with minimal downtime.
FAQ:
Q1: What is the brand and model number of the Media Filling Machine?
A1: The Media Filling Machine is manufactured by PERWIN and the model number is PW-ZMGX660.
Q2: Where is the Media Filling Machine produced?
A2: The machine is produced in Qidong, Jiangsu, China.
Q3: What certifications does the Media Filling Machine have?
A3: The machine holds multiple certifications including CE, ISO, GMP, UL, TUV, and SGS.
Q4: What is the minimum order quantity and the price for the Media Filling Machine?
A4: The minimum order quantity is 1 unit, and the price is negotiable based on order details.
Q5: What are the packaging and delivery details for the Media Filling Machine?
A5: The machine is packaged in export standard wooden cases, with a delivery time of approximately 60 working days.
Q6: What are the payment terms and supply ability for this machine?
A6: Payment is accepted via TT (Telegraphic Transfer), and the supply ability is 10 pieces per month.
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